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Operating instructions 36001

Appendix

Checklist preventive maintenance

Hot-pressing device PT-55

Page 17 of

Edition: 04/0401

Subject to alterations

Responsible persons:

A: Machine

Operator

Maintenance

Technician

Work to be carried out

Performance

Spares

number

(see operating instructions No. 36001 for further information and reference numbers)

periodically (monthly)

Evaluation criterion

Daily

Remarks

1. Cleaning

1.1

Clean the press after use, remove residual deposits

Inspect the connector cable

2.1

Examine the cable and connector plug for defects

damaged insulation,
defective couplings

Measurement of the heater plate temperature

3.1

Proceed as detailed in operating instructions 36001, Section 5.2

Remarks and notes:

Содержание PT-55

Страница 1: ...vice PT 55 The PT 55 is a hot pressing device designed for the joining of Habasit machine and spindle tapes up to 50 mm 2 in wide and 2 5 mm 0 1 in thick by way of the Thermofix procedure The maximum possible skiving length is 35 mm With guide rails in the width appropriate to the application and the possibility of connecting the hot press to between 110 und 240 V the PT 55 offers an extremely fle...

Страница 2: ... Hot pressing without guide rail 7 4 2 Hot pressing with guide rail 8 5 Service 9 5 1 Maintenance 9 5 2 Measuring of the plate temperature 9 5 3 Remedial action in the case of a temperature deviation 10 5 4 Replacement of the power cord 10 6 Illustrations 11 7 Technical data 12 8 Drawings 13 8 1 Assembly of press 13 8 2 Circuit diagram 14 9 Accessories 15 9 1 Guide rails clamps 15 9 3 Preparing de...

Страница 3: ... specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detailed information is required please consult the manufacturer Chapter 1 4 1 2 Important safety terms In these operating ins...

Страница 4: ...12 13 mm 672013 14 mm 672014 3 4 672102 15 mm 672015 7 8 672109 16 mm 672016 1 672103 18 mm 672018 1 1 8 672110 20 mm 672020 1 1 4 672104 22 mm 672022 1 3 8 672105 25 mm 672025 1 1 2 672106 30 mm 672030 1 5 8 672111 35 mm 672035 1 3 4 672107 40 mm 672040 1 7 8 672112 50 mm 672050 2 672108 and 2 metal clamps 672202 for each guide rail WARNING Use only Habasit guide rails Particularly the use of met...

Страница 5: ...ding to Section 8 1 Drawings Assembly of press WARNING The use of parts by other manufacturers not meeting Habasit specifications is not admissible Habasit declines all responsibility for the consequences if non Habasit parts are used 1 5 Warranty All tools undergo a strict final inspection On the assumption of correct handling they are warranted against material and manufacturing defects for 1 ye...

Страница 6: ...ating device monitor Each heating plate has one replaceable electric heating device A lamp in the handle indicates that the hot pressing device is operating 3 Initial start up The PT 55 can be operated at any power supply voltage between 110 and 240 V Check to make sure that the voltage indicated on the rating plate 4 conforms to the electrical connection voltage Check to make sure that the metal ...

Страница 7: ...repared skived belt tape ends Place the belt tape ends over one another and join them together cold Open the hot pressing device by pressing together the handles 5 and place the prepared belt tape ends in the hot pressing device as described in the guidelines Close the hot pressing device Make sure that the belt tape is centered in the hot pressing device in order to ensure even pressure distribut...

Страница 8: ...n the center of the appropriate guide rail Pay attention to the marked lines see also section 9 Place the covering plate in a position slightly offset to assist in removal after pressing and mount the fixing clamps Open the hot pressing device by pressing together the handles 5 and place the guide rail in the hot pressing device with the prepared belt tape ends in position Close the hot pressing d...

Страница 9: ...dically inspect the power supply cable and connector plug for defects insulation damage etc and rectify or replace with the correct type where necessary 5 2 Measuring of the plate temperature Check the operating temperature of the hot pressing device once a month Carry out this check in an interior room in a draft free environment with an ambient temperature of between 18 C 64 F and 25 C 77 F Clam...

Страница 10: ...If the temperature deviates from a maximum value of 130 C 266 F or a minimum value of 110 C 230 F the heating elements are defective and must be replaced 5 4 Replacement of the power cord Check power cord periodically In case of damage replace with the same type H05 RNF To make sure only skilled staff will do this repair special tools are required for this operation WARNING All work on the hot pre...

Страница 11: ...1 Subject to alterations 6 Illustrations 3 2 1 4 5 Illustration 3 6 7 8 Illustration 4 Legend illustration 3 and 4 1 2 3 4 Top side of the hot pressing device Hot pressing zone Pivoting metal heating plates Rating plate 5 6 7 8 Heat insulated handles Signal Lamp Guide rail Metal clamp ...

Страница 12: ...in 2 5 0 10 Max skiving length mm in 35 1 4 Min continuous belt tape length mm in without guide rail 250 10 Guide rail with fixed width 280 11 2 Guide rail with adjustable width 300 12 Max deviation of plate temperature C F 10 18 Heating up time to 120 C 248 F min 14 at 120 V Heating up time to 120 C 248 F min 12 at 230 V Power consumption W 2 x 75 Voltage V 110 240 Dimensions L x W x H mm in 280 ...

Страница 13: ...Operating instructions 36001 Hot pressing device PT 55 Page 13 of 19 Edition 04 0401 Subject to alterations 8 Drawings 8 1 Assembly of press ...

Страница 14: ...essing device PT 55 Page 14 of 19 Edition 04 0401 Subject to alterations 8 2 Circuit diagram 3 2 1 PTC01 PTC02 L1 R11 M1 L N With EURO connector plug With US connector plug L brown Ground yellow green N blue L black Ground green N white ...

Страница 15: ...dth and the requirements of the machine or device After placing the belt ends in the appropriate guide rail with fixed width Ill 5 and locking with the covering plate the two clamps are mounted in the angle to ensure that the belt cannot be moved during the hot pressing process Place the guide rail exactly in the center of the hot pressing device and then close the device Ill 6 This guarantees a u...

Страница 16: ...on of single belts or spindle tapes on site in maintenance ill 7 9 3 2 Skiving tool AT 200 The AT 200 is a preparing device for skiving of Habasit belts and tapes up to a width of 200 mm and a thickness of 7 mm The belt is clamped and stuck on a steel table This table is adjustable in tilt in six steps it is fed under a grinding drum on precise guides For the drive of the unit there are two option...

Страница 17: ...ee operating instructions No 36001 for further information and reference numbers periodically monthly Evaluation criterion Daily 1 6 Remarks 1 Cleaning 1 1 Clean the press after use remove residual deposits A 2 Inspect the connector cable 2 1 Examine the cable and connector plug for defects B damaged insulation defective couplings 3 Measurement of the heater plate temperature 3 1 Proceed as detail...

Страница 18: ... Machine type Machine no Date of first placing in operation Actions to be performed see checklist Next Performed Next Performed Next Performed Next Performed daily work not recorded Check Initials Date Check Initials Date Check Initials Date Check Initials Date 2 1 Inspect the cable for damage 3 1 Measure the heater plate temperature Observations repairs ...

Страница 19: ...ies of any kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS...

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