background image

 

Dokument-No.:2013366 

Version a 

page 

3

 

Creation date: 28.11.2007

 

 

1. 

Operation 

The WEDGE K12 Road Blocker is designed and built with the objective of preventing forceful 
infiltration of vehicle. Any other use (e.g.: as a lifting device for loads or for jacking up vehicles) can 
lead to unforeseen hazards to a third party or to damage and/or destruction of the blocker. It must 
always be kept in the intended condition so that it does not become a possible cause of danger. 
 
Any claim for manufacturer’s liability is barred if the blocker is used for any improper 
operation or if a forceful attempt to enter the activated system is made. 
 
(1)  Only qualified and/or certified persons are allowed to operate the WEDGE K12 Road Blocker. 

During operation no vehicles, goods or persons are allowed in the movement area of the 
blocking element of the WEDGE K12 Road Blocker in order to avoid collisions and injuries. 

(2)  The system is to be operated in such a way that approaching vehicles have time to stop in 

front of it. Every movement of the system’s blocking element must be carefully monitored.  

(3)  The tolerable impact load of the WEDGE K12 amounts to 1852 kJ. This is equivalent to the 

impact force of an approx. 7.5 ton heavy vehicle with an initial speed of 80 km/h. 

(4)  The opening time of the blocking element averages about 4…5 seconds, the lowering time 4 

seconds. 
Optional:
 With the accumulator version the opening time is 1…2 seconds and the lowering 
time 4 seconds

(5)  The standard control instructions are carried out using a push button switch “Open-Close- 

Emergency stop”. Customer related controls are optional possible. 

(6)  The end positions of the blocking element are detected by proximity switches. 
(7)  The underground housing of the WEDGE K12 is certified for a wheel load of 100 kN 

(correspond with 10 tons per wheel or 20 tons per axle) or alternative an area load of 
33.3kN/m²
.  

(8)  The WEDGE K12 Road Blocker can be either operated using normal or manual operation via 

hand pump. In normal mode it is operated with the help of a hydraulic drive which is fed by a 
3 phase alternating current 230 / 400V 50 Hz

(9)  The WEDGE K12 is designed for outdoor operation and therefore can be used without 

problem in outside temperature ranging from - 20°C  to + 60°C. However attention needs to be 
paid that the drainage of the housing (1) is assured in order to avoid damage or destruction of 
the situated components. In winter during strong snowfall the area over the WEDGE K12 
should be kept free of snow.  

 
Drive cabinet: 
 

1.  cabinet 
2.  hydraulic drive 
3.  control unit 

 
 
 
 
 
 
 

Содержание Wedge K12

Страница 1: ...Operation and Maintenance Instructions Wedge K12 ...

Страница 2: ...S 5 3 2 2 OUTPUTS 7 3 2 3 POTENTIAL FREE STATUS SIGNALS 7 3 3 CHANGE OF TIME PARAMETERS AT THE CONTROL UNIT EASY 8 4 MAINTENANCE 9 4 1 MONTHLY MAINTENANCE 9 4 1 1 BLOCKING ELEMENT AND UNDERGROUND HOUSING 9 4 1 2 HYDRAULIC DRIVE UNIT AND HYDRAULIC COMPONENTS 10 4 1 3 ELECTRICAL CONTROL 10 4 2 SEMI ANNUAL MAINTENANCE 10 4 2 1 BLOCKING ELEMENT AND UNDERGROUND HOUSING 10 4 2 2 HYDRAULIC DRIVE UNIT AND...

Страница 3: ...to the impact force of an approx 7 5 ton heavy vehicle with an initial speed of 80 km h 4 The opening time of the blocking element averages about 4 5 seconds the lowering time 4 seconds Optional With the accumulator version the opening time is 1 2 seconds and the lowering time 4 seconds 5 The standard control instructions are carried out using a push button switch Open Close Emergency stop Custome...

Страница 4: ...he blocking element 1 Operate the Wedge using the ball cock 5 until the fully lowered position is reached 2 1 System without Accumulator 4 oil infill 5 ball cock 6 hand pump 7 oil gauge 8 oil release 9 manometer 10 2 2 way valve raise 11 oil filter 12 pressure limit valve 13 2 2 way valve 14 minimess coupling 2 2 System with Accumulator 15 accumulator 16 pressure watcher accumulator 17 connector A...

Страница 5: ... during the lowering movement of the wedge it will automatically stop and will move into the raised position after the pre adjusted T2 time has expired Control device emergency raise The command emergency raise moves the Wedge barrier immediately into the completely raised position If the command is given during the lowering movement of the wedge the direction of movement reverses immediately The ...

Страница 6: ...y After passing of both induction loops and expiration of pre set time T4 the Wedge raises If one of the loops is occupied again while the Wedge is raising the barrier stops and lowers again It raises again if the loops are not occupied and after expiration of the pre set time The function emergency raise will ignore an occupied induction loop Light barrier After interruption of the light beam the...

Страница 7: ...utput is activated with the operation command raise The Wedge raises after expiration of the adjustable pre set time T3 During the expiration of the advance warning pre set time a red traffic light flashes Traffic light The traffic light indicates green only if the limit switch lowered is occupied If the command raise is given in any position the traffic light will switch to red 3 2 3 Potential fr...

Страница 8: ...appear on the display screen By using the arrow keys you can select the current value which should be changed and confirm with the ok key Now you can move by using the arrow keys left right in the line back and forth and increase or decrease the value with the arrow keys up down Changes of values must be confirmed with the ok key With the Esc key you will jump back to the previous step After you f...

Страница 9: ...osition to prevent any accidents The Wedge is an open steel structure Depending on environmental conditions a more frequent cleaning of the underground housing may be necessary 4 1 Monthly Maintenance 4 1 1 Blocking Element and Underground Housing 1 Outer visual examination of the entire system for damages corrosion and deterioration The long term corrosion protection used here includes full galva...

Страница 10: ...responds once to lifting and lowering The following work needs to be performed in addition to the work which is required for the monthly maintenance 4 2 1 Blocking element and Underground Housing 1 Lubricate the joint head of the hydraulic cylinders 5 2 Lubricate the chain joints 3 Check that all functional parts are intact if necessary replace 4 Remove the sand from the underground housing as wel...

Страница 11: ... tasks are required 1 Examination of all functional parts connections and screw connections for their intactness and tight fit 2 Change the oil of the system The same type of hydraulic oil must be used Total filling capacity ca 30 l 0 2 l per meter length of hydraulic lines 3 Clean the oil filter 4 Clean the filter insert or replace it 5 Conduct a function test Attention Only one type of hydraulic...

Страница 12: ...cked Remedy check if a foreign object is blocking the blocking element If necessary take off the cover plate and remove the foreign object Cause blocking element is distorted Remedy repair the blocking element and or replace it Other malfunctions and their remedies Blocking element moves too slowly Cause hydraulic oil is too old and or too thick Remedy adjust the damping into open and closed posit...

Отзывы: