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Chapter 1: Safety Precautions

Table 1-2

Description of the grain dryer’s decals (cont'd.)

Decal

Decal No.

Location

DC-1947

This decal appears:

• Twice on the front end panel, below the fan/heater

• Twice on the rear end panel, below the rear access

door

• On the auger discharge box

• On the inside of the auger discharge box’s flapper lid

(next to the discharge mercury switch)

• Inside the rear access door, on the rear plenum clo-

sure door (inside the plenum)

DC-1943

This decal appears:

• Inside the fan/heater control box

• On the door of the dryer’s upper control box

DC-1949

This decal appears on the fan/heater access door

DC-1959

This decal appears on the fan/heater access door

DC-1950

This decal appears on each of the metering roll access
doors

PNEG-2132

Pressure Cooled Quiet Portable Dryer

Содержание 214Q

Страница 1: ...sure Cooled Quiet Portable Dryer Models Q214 Q216 Q218 Q220 Q222 Q226 214Q 216Q 2Q25 2Q30 2Q32 2Q40 Q14S Q18S Q20H Q20S Q22H Q22S Q26H Q26S Installation Guide PNEG 2132 Version 2 0 Date 07 30 19 PNEG...

Страница 2: ...photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 2132 Pressure...

Страница 3: ...Brackets 35 Installing the Ladder Standoff Brackets to the Rear Ladder Support Brackets 36 Chapter 6 Installing the Wet Bin 37 Raising the Load Auger 37 Securing the Dryer Wet Bin Sides 39 Installing...

Страница 4: ...3 Chapter 11 Dryer Specifications 65 Specifications for GSI Pressure Cool Quiet Dryers 65 Dimensions for GSI Pressure Cool Quiet Dryers 67 Specifications for FFI Pressure Cool Quiet Dryers 68 Dimensio...

Страница 5: ...Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equ...

Страница 6: ...indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in seri...

Страница 7: ...t causing property damage personal injury or loss of life Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged saf...

Страница 8: ...e attempting to remove and reinstall the fan blade con tact GSI for the recommended procedure ST 0033 2 Fall Hazard Ladders stairways and platforms are for use by competent and trained personnel only...

Страница 9: ...installer service agency or the gas supplier ST 0024 1 Stay Clear of Hoisted Equipment Always use proper lifting or hoisting equipment when assem bling or disassembling equipment Do not walk or stand...

Страница 10: ...rvice Allow the fan to operate for 20 minutes with the burner off to purge products of combustion and to cool the components before entering Check regularly for any developing gas plumbing leaks Do no...

Страница 11: ...sh ing clean and dust free before drying Avoid dust and chaff from being drawn into the fan and heater To reduce risk of fire keep the fan heater drying plenum and ducts clean at all times In the even...

Страница 12: ...ed maximum recommended drying temperatures Equipment has sharp edges that can cause serious injury To avoid injury handle sharp edges with caution and use proper protective clothing and equipment at a...

Страница 13: ...eeded Complete a permit to work and follow all permit required confined space entry procedures defined by the site manager Make sure that the area has been purged of any hazard ous products or gases C...

Страница 14: ...l appears On the bottom auger belt guard On the front bearing plate visible when the bottom auger belt guard is removed At the rear of the dryer for dryers equipped with the front discharge option On...

Страница 15: ...auger discharge box s flapper lid next to the discharge mercury switch Inside the rear access door on the rear plenum clo sure door inside the plenum DC 1943 This decal appears Inside the fan heater...

Страница 16: ...e DC 1954 This decal appears on the hitch tongue Replacing Decals All decals located on your grain dryer must remain legible and clearly visible at all times To replace a damaged or missing decal cont...

Страница 17: ...eet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name S...

Страница 18: ...NOTES 18 PNEG 2132 Pressure Cooled Quiet Portable Dryer...

Страница 19: ...r to the Figure 2 2 page 20 Use washers to minimize the vertical hitch movement Always use a safety chain Dryer must be towed empty and in accordance with applicable state or provincial regulations NO...

Страница 20: ...ipment in relationship to the dryer Consider the location of the fuel supply and electrical sources in relationship to the dryer Maintain a minimum distance of at least three feet between the dryer an...

Страница 21: ...10 3 7 x 11 3 7 x 11 3 7 x 12 5 Concrete yards meters 9 1 8 3 9 8 9 0 10 7 9 8 11 3 10 3 11 9 10 9 13 1 12 0 Quantity of reinforcing rods 20 ft 6 1 m each 9 9 10 11 11 12 Wire mesh ft2 m2 359 33 4 38...

Страница 22: ...15 2 cm reinforcing mesh wire B Grade level C 0 5 in 1 3 cm number 4 rein forcing bar Figure 2 5 Side and rear view of the portable dryer A Turnbuckle B Front fill option C 8 in X 8 in X 16 in 20 3 cm...

Страница 23: ...rning it must be secured to the foundation using cables and turn buckles that are fastened to anchors in the concrete foundation Do not use the wheels as supports Wheels are for transporting the dryer...

Страница 24: ...01 1046 18 in 457 2 mm D01 0398 24 in 609 6 mm D01 0399 30 in 762 mm D01 1047 36 in 914 4 mm D01 0582 42 in 1066 8 mm D01 0761 48 in 1219 2 mm Leg Stand Spacing Correct leg spacing is important to ade...

Страница 25: ...n the front leg anchor plate 7 below the rear leg anchor plate 6 and use two flange bolts 8 and flange nuts 9 to attach the anchor plate to the front of the leg stand 10 3 Secure the leg stand 10 to t...

Страница 26: ...in the dryer frame corner and fasten in place using the bolts and nuts that were previously removed E and F 3 Align the holes in the fan and heater support leg A with the hole in the basket corner le...

Страница 27: ...the legs together using a bolt E shim C and nut D 5 For a secure fit use the shim plates H to make any minor adjustments to the leg height Figure 3 4 Installing leg stands along dryer frame Callout Pa...

Страница 28: ...2 Fasten the legs to the channel using two bolts B four washers C and two nuts A per each leg Figure 3 5 Installing leg stands to the hitch assembly Callout Part number Description A S 8315 1 2 in 13...

Страница 29: ...ages Hitch ladders are available in three different sizes You must use the ladder package that is specific to your dryer size Table 4 1 Available hitch ladder packages Part number Description 2FOOTRF...

Страница 30: ...ladder support bracket 1 to the left side rail 2 and transition support 3 as shown using flange bolts 4 and flange nuts 5 Figure 4 1 Installing the hitch ladder support bracket to the left side rail...

Страница 31: ...andoff brackets 6 to the hitch ladder support bracket 1 using flange bolts 7 and flange nuts 8 3 Attach the ladder 9 to the standoff brackets 6 using standoff wedge 10 carriage bolt 11 and flange nut...

Страница 32: ...onto the carriage bolt 11 and fasten in place with flange nut 8 Leave the flange nut 8 loose to allow the ladder to slide into position before fully tightening 4 Install all standoff brackets 6 and ad...

Страница 33: ...the end caps 13 to both the right and left side of the ladder by snapping the end caps 13 into the top of the ladder 2 Secure the end cap 13 in place using a flange bolt 14 and flange nut 8 Figure 4...

Страница 34: ...NOTES 34 PNEG 2132 Pressure Cooled Quiet Portable Dryer...

Страница 35: ...th the bottom bolt in the door frame 2 and fasten with the previously removed hardware 3 Install the second upper rear bracket 1 by aligning it with the middle bolt in the gusset plate 3 and fasten wi...

Страница 36: ...r ladder support brackets 1 using carriage bolts 8 and flange nuts 9 3 Install the ladder to standoff brackets refer to Installing the Ladder to the Ladder Standoff Brackets page 32 4 Install the end...

Страница 37: ...alling the Belt Guard Cover Installing the Grain Intake Hopper Dryer Wet Bin Parts List Raising the Load Auger You must raise the load auger before you can install the dryer wet bin 1 To raise the loa...

Страница 38: ...nstalled positioning the brackets back to back Brackets are located on the front and rear of the dryer refer to the Figure 6 3 page 38 3 Bolt the load auger housing channel 3 to the front and rear of...

Страница 39: ...igure 6 4 page 39 2 Raise the dryer wet grain bin sides 6 and secure them to the end plate connectors 5 refer to the Figure 6 5 page 39 NOTE Do not connect the side of the dryer wet bin that is adjace...

Страница 40: ...n turnbuckles to the motor mount D01 0173 and motor mount anchor bracket D01 0170 with two turnbuckle pins and two cotter pins 3 Install the three bolts for the belt guard body 4 Place the belt guard...

Страница 41: ...necessary smooth the load auger drive shaft with hardware cloth 5 Insert the key into keyway and slide the motor drive sheave onto the drive shaft of the load motor 6 Secure the drive sheave with the...

Страница 42: ...the belt guard cover Installing the Grain Intake Hopper To ensure that the dryer receives the incoming wet grain you must connect the grain intake hopper between the dryer wet bin and the equipment t...

Страница 43: ...6 Installing the Wet Bin Dryer Wet Bin Parts List Refer to the below dryer wet bin parts list for easy identification of parts Figure 6 10 Dryer wet bin parts PNEG 2132 Pressure Cooled Quiet Portable...

Страница 44: ...unting bracket 1 20 NA Motor shaft sheave determined by the dryer model 1 21 D01 0464 Belts BX97 2 22 D32 0019 Bushing Q1 1 1 2 in split taper for auger shaft sheave and includes hardware 1 23 D52 000...

Страница 45: ...Sampler Blower Wiring Diagram Installing the Moisture Sampler These instructions cover the moisture blower kits for 220V 440V 380V and 575V dryers 1 Install the blower mount bracket 1 to the dryer usi...

Страница 46: ...talling the blower to the bracket 1 Blower mount bracket D01 2958 4 5 16 in flange nut S 3611 2 Center flange 5 Blower assembly D04 1016 3 5 16 x 3 4 in flange bolt S 6606 6 Blower assembly bracket D0...

Страница 47: ...12 using a hose clamps 13 to fasten together each section Guide the conduit through the conduit hangers 7 Figure 7 4 Hose installation 5 Blower assembly D04 1016 12 Unload 7 Conduit hangers S 6643 13...

Страница 48: ...For wiring diagrams refer to the Figure 7 8 to Figure 8 11 page 51 Figure 7 5 Conduit layout 5 Blower assembly D04 1016 14 Electrical conduit 11 Pipe conduit D04 1023 15 Junction Box 13 Hose clamp AP...

Страница 49: ...et 1 20 D01 2953 Blower mount bracket 1 21 D03 1181 Blower 240V VAC 50 60 Hz 1 22 D01 2954 Seal plate blower housing 1 23 D04 1021 BK 10 in vertical cap black 1 24 S 6606 Flange bolt 5 16 x 3 4 in ZN...

Страница 50: ...coupler 1 1 2 x 3 7 16 in long 1 31 D01 2972 Pipe black ABS 1 1 2 x 6 1 4 in 2 32 D03 1203 Fitting flexible pipe elbow 1 1 2 in 90 2 33 D01 2971 Pipe black ABS 1 1 2 x 70 in 1 34 D03 1192 Coupler out...

Страница 51: ...Chapter 7 Moisture Sampler 220V Moisture Sampler Blower Wiring Diagram Figure 7 8 220V blower motor wiring diagram PNEG 2132 Pressure Cooled Quiet Portable Dryer 51...

Страница 52: ...Chapter 7 Moisture Sampler 400V Moisture Sampler Blower Wiring Diagram Figure 7 9 400V blower motor wiring diagram 52 PNEG 2132 Pressure Cooled Quiet Portable Dryer...

Страница 53: ...Chapter 7 Moisture Sampler 480V Moisture Sampler Blower Wiring Diagram Figure 7 10 480V blower motor wiring diagram PNEG 2132 Pressure Cooled Quiet Portable Dryer 53...

Страница 54: ...Chapter 7 Moisture Sampler 600V Moisture Sampler Blower Wiring Diagram Figure 7 11 600V blower motor wiring diagram 54 PNEG 2132 Pressure Cooled Quiet Portable Dryer...

Страница 55: ...switch before inspecting or servicing the dryer Advise the service representative of the local power supplier that an additional load will be placed on the line Considering the total horsepower load...

Страница 56: ...king the water into the ground The rod is fully inserted into the ground and an appropriate contact with the surrounding soil is assured 5 Using an appropriate clamp 2 connect the bare copper ground w...

Страница 57: ...t the local power company and have a representative verify the installa tion to make sure that the wiring is compatible with their system and adequate power is supplied to the unit The only equipment...

Страница 58: ...60 90 2 Auxiliary 2 10 52 3 PH 440V Load auger 5 6 6 89 43 2 150 60 Unload auger 5 6 6 60 Fan 25 30 60 2 Auxiliary 2 10 26 Q20H 490Q Q220 2Q30 Q20S 500Q 3 PH 220V Load auger 7 5 20 215 100 300 90 Unlo...

Страница 59: ...ave previously been used for ammonia or fertilizer solutions These substances are extremely corrosive and can damage fuel supply and burner parts CAUTION As a result of liquid draw from the supply tan...

Страница 60: ...6 200 000 1817 68 257 4 0 75 19 Q216 216Q 7 200 000 2110 79 299 0 75 19 Q18S 18SQ 7 000 000 2 052 77 291 0 75 19 Q218 2Q25 7 200 000 2110 79 299 0 75 19 Q20H 490Q 8 500 000 2 491 93 352 0 75 19 Q20S...

Страница 61: ...ications for natural gas NG Dryer Model Maximum Heat Capacity Maximum Fuel Flow Fuel Line Size GSI FFI BTU Per Hour Kilowatt Hours Cubic Feet Per Hour ft3 h Cubic Meters Per Hour m3 h Inches Millimete...

Страница 62: ...NOTES 62 PNEG 2132 Pressure Cooled Quiet Portable Dryer...

Страница 63: ...e seals This will ensure protection of the bearing particularly when exposed to the severe environmental conditions After storage or an idle period add fresh grease to the bearing before operating Bel...

Страница 64: ...NOTES 64 PNEG 2132 Pressure Cooled Quiet Portable Dryer...

Страница 65: ...20 Q222 Q226 Total Holding Capacity Bushels 381 436 490 544 599 708 Grain Column Holding Capacity Bushels 329 376 423 470 517 611 Fan Size 49 in 125 cm 15 HP 49 in 125 cm 15 HP 54 in 137 cm 25 HP 54 i...

Страница 66: ...cm 30 HP 54 in 137 cm 30 HP 54 in 137 cm 40 HP Heater Diameter 28 in 36 in 36 in 36 in 36 in 40 in Top Auger 8 in 20 cm Diameter 5 HP 5 HP 5 HP 7 5 HP 7 5 HP 10 HP Capacity BPH 3800 3800 3800 3800 380...

Страница 67: ...in 409 cm 244 cm 442 cm 196 cm 244 cm 818 cm 879 cm 16 ft 4 88 m 13 ft 5 in 8 ft 14 ft 6 in 6 ft 5 in 8 ft 28 ft 10 in 30 ft 10 in 409 cm 244 cm 442 cm 196 cm 244 cm 879 cm 940 cm 18 ft 5 49 m 13 ft...

Страница 68: ...8 Grain Column Holding Capacity Bushels 329 376 423 470 517 611 Fans 49 in 125 cm 20 HP 49 in 125 cm 20 HP 54 in 137 cm 25 HP 54 in 137 cm 30 HP 54 in 137 cm 30 HP 54 in 137 cm 40 HP Heater Diameter 3...

Страница 69: ...20 HP 54 in 137 cm 25 HP 54 in 137 cm 30 HP 54 in 137 cm 30 HP 54 in 137 cm 40 HP Heater Diameter 28 in 2 36 in 36 in 36 in 40 in Top Auger 8 in 20 cm Diameter 5 HP 5 HP 7 5 HP 7 5 HP 10 HP Capacity...

Страница 70: ...09 cm 244 cm 442 cm 196 cm 244 cm 818 cm 879 cm 16 ft 4 88 m 13 ft 5 in 8 ft 14 ft 6 in 6 ft 5 in 8 ft 28 ft 10 in 30 ft 10 in 409 cm 244 cm 442 cm 196 cm 244 cm 879 cm 940 cm 18 ft 5 49 m 13 ft 5 in...

Страница 71: ...for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment and does...

Страница 72: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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