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PNEG-1451

Ladder, Safety Cage and Platform for Hopper Tanks

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Содержание PNEG-1451

Страница 1: ...PNEG 1451 Ladder Safety Cage and Platform Assembly for GSI Hopper Tanks Installation Manual PNEG 1451 Date 10 21 13...

Страница 2: ...2 PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks...

Страница 3: ...orm Support Assembly 29 Eave Safety Cage Hoop Assembly 31 Adapter Assembly Detail 32 Vertical Supports 33 32 and 48 Safety Cage 33 Access Door Platform Mounting Angle Installation 34 Left Hand Platfor...

Страница 4: ...85 44 and 48 Safety Cage 85 Access Door Platform Mounting Angle Installation 86 Left Hand Platform and Platform Support Assembly 87 Access Door Safety Cage Hoop Assembly 89 24 48 Safety Cage Bell Sect...

Страница 5: ...of lading to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you th...

Страница 6: ...ese sections Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol...

Страница 7: ...cases Authorities having jurisdiction should be consulted before installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine K...

Страница 8: ...Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Remove all jewelry Tie long hair up and back Wear safety glasse...

Страница 9: ...vent icing DC 969 CAUTION GSI Group Inc 217 226 4421 The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems Adequate ve...

Страница 10: ...1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Rotating flighting will kill or dismember Flowing material will trap and suffocate Crusted material will collapse and suffocate DANGER Keep...

Страница 11: ...l GSI Decals 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 WARNING GSI GROUP INC 217 226 4421 1 Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet 2 Side floor outlets...

Страница 12: ...by bolting the spacer brackets A through the top and bottom set of holes in the top ladder section C Then attach the extension rails B to the spacer brackets A as shown in Figure 4A When installed cor...

Страница 13: ...lice plate A on the outside as shown in Figure 4B Use 5 16 x 3 4 bolts for all connections NOTE With most installations the last ladder section B installed to reach the ground the base or the intermed...

Страница 14: ...Safety Cage and Platform for Hopper Tanks Ladder Standoff Detail Figure 4C Assembled View from Top of Bin Ref Part Description A LDR 4314 Standoff Bracket B LDR 4198 Standoff Wedge C S 3550 5 16 x 1...

Страница 15: ...OTE Platform D and platform support E shown for reference only See platform assembly detail on Page 52 for complete installation instructions for these parts Ref Part Description A LS 6775 67 1 2 Exte...

Страница 16: ...e Hoop Bracket Assembly Figure 4E Assembled View from Top of Bin NOTE Leave bolt loose until cage hoop half has been attached Ref Part Description A LDR 4199 Cage Hoop Bracket B S 3550 5 16 x 1 Carria...

Страница 17: ...inued Figure 4F Ref Part Description A LS 6615 Center Tube B LS 6616 End Tube C LDR 4199 Safety Cage Hoop Bracket D LDR 4198 Standoff Wedge E LDR 4346 L H Starter Bracket F LDR 4347 R H Starter Bracke...

Страница 18: ...18 PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks NOTES...

Страница 19: ...PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks 19 2 66 Corrugated Commercial Hopper Tank 4 9 Rings...

Страница 20: ...ugated Commercial Hopper Tank 4 9 Rings 2 66 Commercial Hopper Tank NCHT Ladder and Platform Layout 4 9 Rings Figure 5A 9 Rings See Page 21 for platform locations and section listings Ref Description...

Страница 21: ...verticals in the eave or access door safety cage hoop assembly The eave and access door safety cage hoop assembly use the 48 verticals Rings 4 5 6 7 8 9 Section A Platform Located in Ring 2 2 2 2 2 2...

Страница 22: ...rts to be used based upon the number of rings in the bin Failure to do so may result in an improper fit or shortage of parts Pay particular attention to the location of ladders and platforms as they r...

Страница 23: ...orizontal holes The first hole required for the left hand starter bracket must be located 9 3 8 from the center of the stiffener to the center of the hole as shown in Figure 5B The second hole require...

Страница 24: ...ts E must be installed on the ladder sections F and attached to the sidewall at each horizontal seam and repeated every 32 Use 5 16 x 3 4 bin bolts for all connections It is also necessary to field dr...

Страница 25: ...mbly with Safety Cage Continued Figure 5D Ref Part Description A LS 6615 Center Tube B LS 6616 End Tube C LDR 4199 Cage Hoop Bracket D LDR 4198 Standoff Wedge E LDR 4346 L H Starter Bracket F LDR 4347...

Страница 26: ...er Bracket and Ladder Assembly with Safety Cage Continued Figure 5E Ladder and Bracket as Viewed from Top of Bin Ref Part Description A LDR 4198 Standoff Wedges B LDR 4346 L H Starter Bracket C LDR 43...

Страница 27: ...attach one smaller tube to the top of the ladder extension rail Adjust the other smaller tube so the bottom of the flattened tube reaches the roof panel Field drill four 4 5 16 holes through both lar...

Страница 28: ...et 9 3 8 from the right hand starter bracket A The second mounting angle must be located 56 1 4 from the first mounting angle B The dimensions and locations of these angles are critical for proper fit...

Страница 29: ...us pages Align holes on the platform floor M with the holes on the platform supports A and bolt together using 5 16 x 3 4 truss head bolts and nuts Attach platform toe plates K at the same time as att...

Страница 30: ...ght Hand Platform and Platform Support Assembly Continued Figure 5J Right Hand Platform Ref Part Description H LS 6621 46 Vertical Entrance Angle Pink 1 I LS 6702 58 Handrail Red 2 J TDP 5002 30 Handr...

Страница 31: ...the bolt to the inside of the safety cage Bolt these assemblies to the safety cage brackets A and hoop adjuster plates C See connection detail on Page 32 for proper hole location Tighten bolts as you...

Страница 32: ...Diameter Bins Connection Detail Use Figure 5M to determine the proper holes to use when attaching the hoop adapter to the adjuster plate Figure 5M Ref Description A Configuration 1 12 Diameter throug...

Страница 33: ...ge Attach the vertical support A pieces to the existing hoop halves using the 5 16 x 3 4 bolts and nuts with the heads on the inside of the cage Fasten two 2 hoop halves together and bolt to other end...

Страница 34: ...him must be used when attaching mounting angles A NOTE The 2 1 8 mounting angle A locating dimension is from the top of the compression angle B To attach mounting angles A center on column and field w...

Страница 35: ...platform supports A and bolt together using 5 16 x 3 4 truss head bolts and nuts Attach platform toe plates K at the same time as attaching the platform floor M Vertical entrance angle H bolts to the...

Страница 36: ...ft Hand Platform and Platform Support Assembly Continued Figure 5S Left Hand Platform Ref Part Description H LS 6621 46 Vertical Entrance Angle Pink 1 I LS 6702 58 Handrail Red 2 J TDP 5002 30 Handrai...

Страница 37: ...e positioned just below the platform as shown in Figure 5T Use the safety cage hoop adjuster angle C to secure the two 2 hoop half E assemblies to the vertical entrance angle on the platform assembly...

Страница 38: ...area to allow for the angle of the bell section Attach the safety cage brackets to the ladder as shown in the Figure 5K on Page 31 Once the safety cage brackets are installed attach the bell safety c...

Страница 39: ...in Figure 5W Figure 5W Ref Part Description Ref Description A CHT 1594 Support Channel F 32 Typical B CHT 1233 Ladder Bracket G 5 16 x 1 1 4 Hardware C LDR 4314 Ladder Standoff Bracket H 5 16 x 3 4 H...

Страница 40: ...40 PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks NOTES...

Страница 41: ...PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks 41 2 66 Corrugated Commercial Hopper Tank 10 22 Rings...

Страница 42: ...and Platform for Hopper Tanks 6 2 66 Corrugated Commercial Hopper Tank 10 22 Rings 2 66 Commercial Hopper Tank NCHT Ladder and Platform Layout 10 22 Rings Figure 6A 17 Rings Ref Description A A Sectio...

Страница 43: ...48 Dimension A 192 224 256 288 320 352 384 416 160 256 256 256 288 Section B Platform Located in Ring 8 9 10 11 12 13 14 15 16 17 18 19 20 4 Ladder Section 4 4 4 4 4 4 4 4 4 4 4 4 4 Bell Safety Cage 0...

Страница 44: ...22 Rings 44 PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks 2 66 Commercial Hopper Tank NCHT Ladder and Platform Layout 10 22 Rings Continued Figure 6B 22 Rings Ref Description A A Section...

Страница 45: ...48 Dimension A 192 224 256 288 320 352 384 416 160 256 256 256 288 Section B Platform Located in Ring 8 9 10 11 12 13 14 15 16 17 18 19 20 4 Ladder Section 4 4 4 4 4 4 4 4 4 4 4 4 4 Bell Safety Cage 0...

Страница 46: ...latforms is correct for proper installation of the access door platform If the eave starter brackets are mislocated standard installation of the access door platform will not be possible Location of F...

Страница 47: ...See Figure 6F on Page 49 See Figure 4B on Page 13 for the proper installation of additional ladder sections F required Standoff brackets E must be installed on the ladder sections F and attached to th...

Страница 48: ...OTE Refer to Figure 6D on Page 47 for proper location of ladder starter brackets Ref Part Description A LS 6615 Center Tube B LS 6616 End Tube C LDR 4199 Safety Cage Hoop Bracket D LDR 4198 Standoff W...

Страница 49: ...ter Bracket and Ladder Assembly with Safety Cage Continued Figure 6F Ladder and Brackets as Viewed from Top of Bin Ref Part Description A LDR 4198 Standoff Wedges B LDR 4346 L H Starter Bracket C LDR...

Страница 50: ...attach one smaller tube to the top of the ladder extension rail Adjust the other smaller tube so the bottom of the flattened tube reaches the roof panel Field drill four 4 5 16 holes through both larg...

Страница 51: ...fset 9 3 8 from the right hand starter bracket A The second mounting angle must be located 56 1 4 from the first mounting angle The dimensions and locations of these angles are critical for proper fit...

Страница 52: ...on previous pages Align holes on the platform floor M with the holes on the platform supports A and bolt together using 5 16 x 3 4 truss head bolts and nuts Attach platform toe plates K at the same ti...

Страница 53: ...ight Hand Platform and Platform Support Assembly Continued Figure 6K Right Hand Platform Ref Part Description H LS 6621 46 Vertical Entrance Angle Pink 1 I LS 6702 58 Handrail Red 2 J TDP 5002 30 Hand...

Страница 54: ...of the bolt to the inside of the safety cage Bolt these assemblies to the safety cage brackets A and hoop adjuster plates C See connection detail on Page 55 for proper hole location Tighten bolts as y...

Страница 55: ...6 Diameter Bins Connection Detail Use Figure 6N to determine the proper holes to use when attaching the hoop adapter to the adjuster plate Figure 6N Ref Description A Configuration 1 12 Diameter throu...

Страница 56: ...fety cage Figure 6O Vertical Supports 48 Safety Cage Attach the vertical support A pieces to the existing hoop halves above using the 5 16 x 3 4 bolts and nuts with the heads on the inside of the cage...

Страница 57: ...r the angle of the bell section Attach the safety cage brackets to the ladder as shown in the general detail information on Page 12 Once the safety cage brackets are installed attach the bell safety c...

Страница 58: ...left of the first mounting angle A Pay careful attention when installing these angles The dimensions and locations of these angles are critical to assure proper fit of all parts Using the platform mo...

Страница 59: ...ediate platform mounting angles B The first hole required for the right hand starter bracket must be located 9 3 8 from the center of the left hand intermediate platform mounting angle B to the center...

Страница 60: ...d Standoff brackets F must be installed on the ladder sections and attached to the sidewall at each horizontal seam B repeating every 32 until reaching the base platform Use 5 16 x 3 4 bin bolts for a...

Страница 61: ...ten bolts as you go The bottom assembly requires two 2 hoop halves and will be positioned just below the platform as shown in Figure 6V Use the safety cage hoop adjuster angle D to secure the two 2 ho...

Страница 62: ...licable The second mounting angle must be located 56 1 4 to the left of the first mounting angle Pay careful attention when installing these angles The dimensions and locations of these angles are cri...

Страница 63: ...tom B of the tank The first hole for the right hand starter bracket must be located 9 3 8 from the center of the left hand base platform mounting angle C to the center of the hole The second hole for...

Страница 64: ...tail information on Page 12 for proper installation of additional ladder sections required Now standoff brackets F must be installed on the ladder sections and attached to the sidewall at each horizon...

Страница 65: ...shim must be used when attaching mounting angles A NOTE The 2 1 8 mounting angle A locating dimension is from the top of the compression angle B To attach mounting angles A center on column and field...

Страница 66: ...platform supports A and bolt together using 5 16 x 3 4 truss head bolts and nuts Attach platform toe plates K at the same time as attaching the platform floor M The vertical entrance angle H bolts to...

Страница 67: ...ft Hand Platform and Platform Support Assembly Continued Figure 6AB Left Hand Platform Ref Part Description H LS 6621 46 Vertical Entrance Angle Pink 1 I LS 6702 58 Handrail Red 2 J TDP 5002 30 Handra...

Страница 68: ...equires two 2 hoop halves and will be positioned just below the platform as shown in Figure 6AC Use the safety cage hoop adjuster angle C to secure the two 2 hoop half E assemblies to the vertical ent...

Страница 69: ...in Figure 6AD Figure 6AD Ref Part Description Ref Description A CHT 1594 Support Channel F 32 Typical B CHT 1233 Ladder Bracket G 5 16 x 1 1 4 Hardware C LDR 4314 Ladder Standoff Bracket H 5 16 x 3 4...

Страница 70: ...70 PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks NOTES...

Страница 71: ...PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks 71 4 00 Corrugated Farm Com Hopper Tanks FCHT 4 6 Rings...

Страница 72: ...Farm Commercial Hopper Tank Ladder and Platform Layout 4 6 Rings Figure 7A 6 Rings NOTE The 44 safety cage C sections must be installed in Section A of the ladder system DO NOT install the 44 vertical...

Страница 73: ...A For Section B find the proper diameter grain bin and hopper slope and use the number of ladders and safety cages See Chart below Section B Rings 4 5 6 Section A Platform Located in Ring 1 1 1 4 Ladd...

Страница 74: ...ize parts to be used based upon the number of rings in the bin Failure to do so may result in an improper fit or shortage of parts Pay particular attention to the location of ladders and platforms as...

Страница 75: ...e punched horizontal holes The first hole for the left hand starter bracket B must be located 9 3 8 from the center of the stiffener to the center of the hole The second hole for the right hand bracke...

Страница 76: ...d drill this hole 2 below the pre drilled hole that is 1 from the top of the ladder See general detail information on Page 12 for the proper installation of additional ladder sections E required Stand...

Страница 77: ...dder Assembly with Safety Cage Continued Figure 7D Ref Part Description A LS 6615 Center Tube B LS 6616 End Tube C LDR 4199 Safety Cage Hoop Bracket D LDR 4198 Standoff Wedge E LDR 4346 L H Starter Br...

Страница 78: ...Starter Bracket and Ladder Assembly with Safety Cage Continued Figure 7E Ladder and Brackets as Viewed from top of Bin Ref Part Description A LDR 4198 Standoff Wedges B LDR 4346 L H Starter Bracket C...

Страница 79: ...ch one smaller tube to the top of the ladder extension rail Adjust the other smaller tube so the bottom of the flattened tube reaches the roof panel Field drill four 4 5 16 holes through both large an...

Страница 80: ...B offset 9 3 8 from the right hand starter bracket A The second mounting angle B must be located 56 1 4 from the first mounting angle B The dimensions and locations of these angles are critical for pr...

Страница 81: ...locate the mounting angles I according to the instructions on previous pages Align holes on the platform floor F with the holes on platform supports G and bolt together using 5 16 x 3 4 truss head bo...

Страница 82: ...nued Figure 7J Right Hand Platform Support Assembly Ref Part Description G LS 6698 Platform Support 2 H LS 6699 Left Hand Diagonal Support Angle Brown 1 I TDP 5008N Platform Mounting Angle Fluorescent...

Страница 83: ...with the head of the bolt to the inside of the safety cage Bolt these assemblies to the safety cage brackets and hoop adjuster plates C See connection detail on Page 84 for proper hole location Tight...

Страница 84: ...gure 7L 18 Diameter through 24 Diameter Bins Connection Detail Use Figure 7M to determine the proper holes to use when attaching the hoop adapter to the adjuster plate Figure 7M Ref Description A Conf...

Страница 85: ...d 48 Safety Cage Attach the vertical support A pieces to the existing hoop halves above using the 5 16 x 3 4 bolts and nuts with the heads on the inside of the cage Fasten two 2 hoop halves together a...

Страница 86: ...the stiffeners located on each side of the access door When installed correctly these angles should be offset from the eave platform mounting angles C 37 1 2 Pay careful attention when installing thes...

Страница 87: ...ocate the mounting angles I according to the instructions on previous pages Align holes on the platform floor F with the holes on platform supports G and bolt together using 5 16 x 3 4 truss head bolt...

Страница 88: ...igure 7S Left Hand Platform Support Assembly Ref Part Description G LS 6698 Platform Support 2 H LS 6699 Left Hand Diagonal Support Angle Brown 1 I TDP 5008N Platform Mounting Angle Fluorescent Green...

Страница 89: ...nd will be positioned just below the platform as shown in Figure 7T Use the safety cage hoop adjuster angle A to secure the two 2 hoop half assemblies to the vertical entrance angle on the platform as...

Страница 90: ...area to allow for the angle of the bell section Attach the safety cage brackets to the ladder as shown in the general detail information on Page 12 Once the safety cage brackets are installed attach t...

Страница 91: ...brackets C using support channels A and ladder brackets B as shown in Figure 7W Figure 7W Ref Part Description A CHT 1594 Support Channel B CHT 1233 Ladder Bracket C LDR 4314 Ladder Standoff Bracket...

Страница 92: ...92 PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks NOTES...

Страница 93: ...PNEG 1451 Ladder Safety Cage and Platform for Hopper Tanks 93 4 00 Corrugated Farm Com Hopper Tanks FCHT 7 9 Rings...

Страница 94: ...For Section B find the proper diameter grain bin and hopper slope and use the number of ladders and safety cages indicated See Chart below Section B Figure 8A Rings 7 8 9 Section A Platform Located in...

Страница 95: ...n is correct between the platforms for proper installation of the access door platform If the eave starter brackets are mislocated standard installation of the access door platform will not be possibl...

Страница 96: ...ion of additional ladder sections required Standoff brackets D must be installed on the ladder sections and attached to the sidewall at each horizontal seam and repeated every 44 Use 5 16 x 3 4 bin bo...

Страница 97: ...der Assembly with Safety Cage Continued Figure 8D Ref Part Description A LS 6615 Center Tube B LS 6616 End Tube C LDR 4199 Safety Cage Hoop Bracket D LDR 4198 Standoff Wedges E LDR 4346 L H Starter Br...

Страница 98: ...Starter Bracket and Ladder Assembly with Safety Cage Continued Figure 8E Ladder and Brackets as Viewed from Top of Bin Ref Part Description A LDR 4198 Standoff Wedges B LDR 4346 L H Starter Bracket C...

Страница 99: ...ch one smaller tube to the top of the ladder extension rail Adjust the other smaller tube so the bottom of the flattened tube reaches the roof panel Field drill four 4 5 16 holes through both large an...

Страница 100: ...B offset 9 3 8 from the right hand starter bracket A The second mounting angle B must be located 56 1 4 from the first mounting angle B The dimensions and locations of these angles are critical for pr...

Страница 101: ...l locate the vertical supports according to the instructions on previous pages Align holes on the platform floor F with the holes on platform supports G and bolt together using 5 16 x 3 4 truss head b...

Страница 102: ...nued Figure 8J Eave Platform Support Assembly Ref Part Description G LS 6698 Platform Support 2 H LS 6699 Left Hand Diagonal Support Angle Brown 1 I TDP 5008N Platform Mounting Angle Fluorescent Green...

Страница 103: ...4 bolt with the head of the bolt to the inside of the safety cage Bolt these assemblies to the safety cage brackets A and hoop adjuster plates C See connection detail on Page 104 for proper hole locat...

Страница 104: ...gure 8L 18 Diameter through 24 Diameter Bins Connection Detail Use Figure 8M to determine the proper holes to use when attaching the hoop adapter to the adjuster plate Figure 8M Ref Description A Conf...

Страница 105: ...of the safety cage Figure 8N Vertical Supports 48 Safety Cage Attach the vertical support A pieces to the existing hoop halves above using the 5 16 x 3 4 bolts and nuts with the heads on the inside o...

Страница 106: ...to allow for the angle of the bell section Attach the safety cage brackets to the ladder as shown in the general detail information on Page 12 Once the safety cage brackets are installed attach the b...

Страница 107: ...cated on each side of the access door When installed correctly there should be 37 1 2 between the two 2 sets of mounting angles Pay careful attention when installing these angles The dimensions and lo...

Страница 108: ...e right hand starter bracket must be located 9 3 8 from the center of the left hand base platform mounting angle A to the center of the hole The second hole required for the left hand bracket must be...

Страница 109: ...e top of the ladder See general detail information on Page 12 for installation of additional ladder sections required Now standoff brackets E must be installed on the ladder sections F and attached to...

Страница 110: ...stiffeners locate the mounting angles according to the instructions on Page 107 Align holes on the platform floor F with the holes on platform supports G and bolt together using 5 16 x 3 4 truss head...

Страница 111: ...nued Figure 8V Access Door Platform Support Assembly Ref Part Description G LS 6698 Platform Support 2 H LS 6699 Left Hand Diagonal Support Angle Brown 1 I TDP 5008N Platform Mounting Angle Fluorescen...

Страница 112: ...sidewall locate the mounting angles according to the instructions on Page 107 Align holes on the platform floor F with the holes on platform supports G and bolt together using 5 16 x 3 4 truss head b...

Страница 113: ...igure 8X Base Platform Support Assembly Ref Part Description G LS 6698 Platform Support 2 H LS 6699 Left Hand Diagonal Support Angle Brown 1 I TDP 5008N Platform Mounting Angle Fluorescent Green Black...

Страница 114: ...olt with the head of the bolt to the inside of the safety cage Bolt this assembly to the safety cage bracket and hoop adjuster plate D tighten as you go Use the safety cage hoop adjuster angle A to se...

Страница 115: ...m adapter plate A to adapter plate A as shown in Figure 8Z This will require ten 10 supports five 5 between each set of adapter plates A Bolts should have the head of the bolt to the inside of the saf...

Страница 116: ...brackets C using support channels A and ladder brackets B as shown in Figure 8AA Figure 8AA Ref Part Description A CHT 1594 Support Channel B CHT 1233 Ladder Bracket C LDR 4314 Ladder Standoff Bracket...

Страница 117: ...PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits T...

Страница 118: ...e carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217...

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