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English (GB)

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English (GB) 

Installation and operating instructions

Original installation and operating instructions

CONTENTS

Page

1. Of general interest

1.1 Structure of the documentation

The Grundfos vacuum regulator VGS-147 / VGS-148 is a state-
of-the-art solution, which complies with recognised safety 
regulations.
Conformity with applicable standards, directives and laws has 
been verified. 
Nevertheless, certain risks which cannot be prevented by the 
manufacturer are associated with the use of the system.
Purpose of this manual: 
• Inform users of optimum use.
• Warn users of possible residual risks when using correctly and 

identify measures that should be taken to avoid damage.

• Caution users against obvious misuse or inappropriate use 

and inform them of the necessary care that must be taken 
when operating the system.

1.2 About this manual

This manual contains the following standardised safety 
instructions about possible residual risks:

Information about possible residual risks is provided:
• On warning signs displayed in the installation location.
• At the start of each section in this manual.
• Directly before any operating procedures that could involve 

residual risks.

1.3 User/target groups

Users are persons who are responsible for operating and 
monitoring the vacuum regulator VGS-147 / VGS-148 at the 
installation location. The system may only be operated by trained 
and qualified personnel. Personnel must have appropriate 
technical knowledge and be familiar with the basic principles of 
measuring and control technology.

1.3.1 Responsibilities of the users

The users’ responsibilities: 
• Read this manual before operating the VGS-147 / VGS-148.
• Be trained by qualified personnel from Grundfos in the 

operation of the system.

• Observe the recognised regulations governing safety in the 

workplace and accident prevention.

• Wear appropriate protective clothing in accordance with 

national regulations for the prevention of accidents when 
operating the system and handling chemicals (German 
GUV-V D05).

1.

Of general interest

2

1.1

Structure of the documentation

2

1.2

About this manual

2

1.3

User/target groups

2

1.3.1 Responsibilities of the users

2

1.4

Responsibilities of the operator

3

1.5

Maintenance and service personnel

3

1.6

Correct usage

3

1.7

Inappropriate usage

3

2.

Handling chlorine

3

2.1

Physical and chemical data

3

2.2

Safety advice for handling chlorine

4

2.2.1 Risks to health

4

2.2.2 Personal safety equipment

4

2.2.3 Rules of conduct

4

2.2.4 First aid in case of accidents

4

2.2.5 Transport and storage of chlorine

4

2.2.6 Pressure vessels and mountings

5

2.2.7 Chlorine extraction

6

2.3

Checking the tightness

6

2.3.1 Checking the chlorine solution lines and the diaphragm 

non-return of the injector

6

2.3.2 Checking the tightness of the vacuum lines

6

2.3.3 Checking the tightness of pressure gas lines

6

2.4

Constructional requirements of chlorination plants

7

2.5

Principle function of the components

8

2.5.1 Vacuum regulator

8

2.5.2 Measuring tube

8

2.5.3 Rate valve

8

2.5.4 Differential pressure regulator (Option: VGA-117)

8

2.5.5 Vacuummeter (Option: VGA-117)

8

2.5.6 Injector

8

2.6

List of valid laws and regulations

9

2.7

Recommended diameter

10

2.7.1 Between vacuum regulator and dosing regulator

10

2.7.2 Between dosing regulator and injector

10

3.

Technical Data

11

3.1

General Data

11

3.1.1 Pressure connection

11

3.1.2 Flow range

11

3.1.3 Admission pressure

11

3.1.4 Accessories (not including)

11

3.2

Dimensioned drawings

12

3.2.1 Vacuum regulator VGS-147

12

3.2.2 Vacuum regulator VGS-148

12

4.

Installation

13

4.1

Transport and storage

13

4.2

Unpacking

13

4.3

Mounting

13

4.3.1 Requirements for mounting

13

4.3.2 Pressure line connection

13

4.3.3 Without connection set

13

4.3.4 Vacuum line connection

14

4.3.5 Overpressure line connection

14

5.

Commissioning

14

5.1

Preparations for commissioning

14

5.1.1 Vacuum connections

14

5.1.2 Pressure line connection

14

5.1.3 Electrical connections

14

5.2

Checks before commissioning

15

5.2.1 Checking the tightness of pressure gas lines

15

5.2.2 Checking the tightness with nitrogen

15

5.2.3 Checking the tightness with ammonia

15

6.

Operation

15

6.1

Function

15

6.2

Display Elements

15

6.3

Operating

15

6.4

Possible faults

16

7.

Maintenance

16

8.

Disposal

16

Warning
Prior to installation, read these installation and 
operating instructions. Installation and operation 
must comply with local regulations and accepted 
codes of good practice.

Warning
If these safety instructions are not observed, it may 
result in personal injury!

Caution

If these safety instructions are not observed, it may 
result in malfunction or damage to the equipment!

Note

Notes or instructions that make the job easier and 
ensure safe operation. 

Содержание Vaccuperm VGS-147

Страница 1: ...Vaccuperm VGS 147 148 Vacuum regulator Installation and operating instructions GRUNDFOS INSTRUCTIONS Other languages http net grundfos com qr i 95714296 ...

Страница 2: ... Inappropriate usage 3 2 Handling chlorine 3 2 1 Physical and chemical data 3 2 2 Safety advice for handling chlorine 4 2 2 1 Risks to health 4 2 2 2 Personal safety equipment 4 2 2 3 Rules of conduct 4 2 2 4 First aid in case of accidents 4 2 2 5 Transport and storage of chlorine 4 2 2 6 Pressure vessels and mountings 5 2 2 7 Chlorine extraction 6 2 3 Checking the tightness 6 2 3 1 Checking the c...

Страница 3: ...rrect usage are considered not to be in accordance with the intended use and are not permitted The manufacturer Grundfos accepts no liability for any damage resulting from incorrect use The system comprises state of the art components and has undergone safety related testing 2 Handling chlorine 2 1 Physical and chemical data Under normal conditions of pressure and temperature chlorine is a yellowi...

Страница 4: ... injured persons from the dangerous area Helpers must pay attention to personal protection Immediately remove contaminated clothes Calm down injured persons and keep them warm with blankets Supply fresh air use oxygen respirator alternately with inhalating steam if possible No mouth to mouth resuscitation Fast and gentle transport to hospital lying sitting in case of difficulty in breathing state ...

Страница 5: ...have to be noted clearly on the container Chlorine containers are marked by grey colour No changes or repair by the user Never open container valves by force Stuck valve spindels can be loosened by wrapping a shred with warm water around the valve Never use an open flame Never use wrench lengthening Return containers with stuck valves to the manufacturer Observer safety precautions and the manuals...

Страница 6: ...ection If necessary carefully re tighten them Check tightness again Floater shows no gas flow vacuummeter shows 9 m w c or less Vacuum lines are tight 2 3 3 Checking the tightness of pressure gas lines Pressure gas lines are all lines from the gas containers to the vacuum regulator If the plant is equipped with a nitrogen rinsing device Check tightness roughly with nitrogen Detailed checking with ...

Страница 7: ...kjdl alsdfkljkj sdk asdajlk llasdf lalsdkfl lasdlfkl lasdflkjasdlkfjlj jlakjlkjdl alsdfkljkj asdlkfjlk lalsdk asdajlk llasdf lalsdkfl lasdlfkl lasdflkjasdlkfjlj jlakjlkjdl alsdfkljkj asdajlk llasdf lalsdkfl lasdlfkl lasdflkjasdlkfjlj jlakjlkjdl alsdfkljkj asdlkfjlk lalsdk asdajlk llasdf lalsdkfl lasdlfkl lasdflkjasdlkfjlj jlakjlkjdl alsdfkljkj asdajlk llasdf lalsdkfl lasdlfkl lasdflkjasdlkfjlj jla...

Страница 8: ...ial pressure regulator Option VGA 117 Regulates the difference of the pressures before and after the rate valve to a constant value Adjusted dosing flow stays constant even when the injector vacuum varies 2 5 5 Vacuummeter Option VGA 117 Displays the injector vacuum 2 5 6 Injector Creates the vacuum necessary for operating the pant Mixes the chlorine gas with the water TM04 0705 0908 Motive water ...

Страница 9: ...up Wearers of respiratory equipment for work and rescue G 26 GUV 2 6 Unfallverhütungsvorschrift Druckbehälter Regulations for accident prevention Pressure containers GUV 2 10 Unfallverhütungsvorschrift Elektrische Anlagen und Betriebsmittel Regulations for accident prevention Electrical installations and resources GUV 9 9 Unfallverhütungsvorschrift Gase Regulations for accident prevention Gases ZH...

Страница 10: ...er Atemgeräte Übersicht Division of the respiratory equipment overview DIN 4102 Teil 2 Brandverhalten von Baustoffen und Bauteilen Behaviour in fire of building materials and parts DIN 477 Teil 1 Gasflaschenventile Bauformen Baumaße Anschlüsse Gewinde Gas cylinder valves forms measurements connections threads Length of the vacuum line in m Dosing quantity g h 2000 4000 10000 20000 40000 70000 1200...

Страница 11: ...ne connection flange inlet DN 25 Overpressure valve connection 8 11 PE tube Overpressure line to be used 8 11 PE tube 8 11 Pressure line to be used G1 seamless drawn steel pipes according to DIN 2441 Type Flow range VGS 147 1 40 kg h 50 2100 day VGS 148 3 5 70 kg h 200 3700 day 6 120 kg h 400 6200 day 10 200 kg h 500 10500 day Minimal admission pressure 2 bar Maximum admission pressure 11 bar Hold...

Страница 12: ... 3 2 1 Vacuum regulator VGS 147 Fig 13 Dimensional drawing of VGS 147 3 2 2 Vacuum regulator VGS 148 Fig 14 Dimensional drawing of VGS 148 TM04_0862 209 52 175 128 170 5 105 5 DN 25 DN 20 TM04_0863 206 125 DN 40 50 245 DN 25 170 170 245 6 6 ...

Страница 13: ...the pressure line connection of the vacuum regulator 4 3 2 Pressure line connection Required tools and accessories 2 fork wrenches 19 mm With connection set Put it flat gasket Screw the pressure line into the connection piece tighten with hemp or weld the threat Fig 15 Pressure line with connection set 4 3 3 Without connection set Put in flat gasket Screw the pressure line connection flange to the...

Страница 14: ...et if necessary Connect the pressure line to the pressure line connection 5 1 3 Electrical connections Connecting the contact manometer option Connect two cables with an external evaluation device TM04 0866 TM04 0867 Warning The overpressure line has to lead downwards as chlorine is heavier than air Do connect the overpressure line to a suitable absorption vessel The overpressure line must end in ...

Страница 15: ...e in pressure lines Depressurize the plant Eliminate leakage Check tightness again Fig 19 Formation of white mist Leakage in pressure lines No formation of white mist Pressure lines are tight Fig 20 Pressure lines are tight Fig 21 Liquid ammonia makes leakages by corrosion 6 Operation 6 1 Function Reducing the gas pressure overpressure to subatmospheric pressure vacuum In case of too high pressure...

Страница 16: ...d incorrectly Call the service Desired dosing flow is not reached Vacuum present in the overpressure line while the plant is running to be felt by putting on a finger Diaphragm damaged Call the service Pressure gauge of the vacuum regulator Admission pressure too low 2 bar Call the service Gas container empty Replace gas containers by full ones Shut off valves in the pressure lines closed or not p...

Страница 17: ...1 VGA 113 VGA 117 VGA 146 VGB 103 VGS 141 VGS 143 VGS 145 VGS 147 VGS 148 aos quais diz respeito a declaração abaixo estão em conformidade com as Directivas do Conselho sobre a aproximação das legislações dos Estados Membros da UE RO Declaraţia de conformitate UE Noi Grundfos declarăm pe propria răspundere că produsele VGA 111 VGA 113 VGA 117 VGA 146 VGB 103 VGS 141 VGS 143 VGS 145 VGS 147 VGS 148...

Страница 18: ... 17 12 2019 г Выдан Органом по сертификации продукции ИВАНОВО СЕРТИФИКАТ ООО Ивановский Фонд Сертификации Адрес 153032 Российская Федерация г Иваново ул Станкостроителей д 1 Установки вакуумные для дозирования газов типа Vaccuperm декларированы на соответствие требованиям Технического регламента Таможенного союза ТР ТС 032 2013 О безопасности оборудования работающего под избыточным давлением Декла...

Страница 19: ...so 4 I 20060 Truccazzano Milano Tel 39 02 95838112 Telefax 39 02 95309290 95838461 Japan GRUNDFOS Pumps K K 1 2 3 Shin Miyakoda Kita ku Hamamatsu 431 2103 Japan Phone 81 53 428 4760 Telefax 81 53 428 5005 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa ...

Страница 20: ...isplayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2019 Grundfos Holding A S all rights reserved www grundfos com ...

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