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English (US)

4

2. Symbols used in this document

3. General information

These installation and operating instructions are a supplement to 
installation and operating instructions for the corresponding 
standard pumps CR, CRI, CRN, CRK, SPK, MTR, CHI and CM.
For instructions not mentioned specifically here, please see 
installation and operating instructions for the standard pump.

4. General description

Grundfos E-pumps have standard motors with integrated 
frequency converter. The pumps are for single-phase or three-
phase power supply connection.

4.1 Pumps without factory-fitted sensor

The pumps have a built-in PI controller and can be set up for an 
external sensor enabling control of the following parameters:
• pressure
• differential pressure
• temperature
• differential temperature
• flow  rate
• liquid level in a tank.
From factory, the pumps have been set to control mode
uncontrolled. The PI controller can be activated by means of
R100.

4.2 Pumps with pressure sensor

The pumps have a built-in PI controller and are set up with a 
pressure sensor enabling control of the pump discharge 
pressure.
The pumps are set to control mode controlled. The pumps are 
typically used to hold a constant pressure in variable-demand 
systems.

4.3 Settings

The description of settings apply both to pumps without factory-
fitted sensor and to pumps with a factory-fitted pressure sensor.

Setpoint

The desired setpoint can be set in three different ways:
• directly on the pump control panel
• via an input for external setpoint signal
• by means of the Grundfos wireless remote control R100.

Other settings

All other settings can only be made by means of the R100.
Important parameters such as actual value of control parameter, 
power consumption, etc. can be read via the R100.
If special or customized settings are required, use the Grundfos 
PC Tool E-products. Contact your local Grundfos company for 
more information.

5. Mechanical installation

The pump must be secured to a solid foundation by means of 
bolts through the holes in the flange or baseplate.

5.1 Motor cooling

To ensure sufficient cooling of motor and electronics, observe the 
following requirements: 
• Make sure that sufficient cooling air is available.
• Keep the temperature of the cooling air below 104 °F (40 °C).
• Keep cooling fins and fan blades clean.

5.2 Outdoor installation

When installed outdoors, the pump must be provided with 
a suitable cover to avoid condensation on the electronic 
components. See fig. 1. 

Fig. 1

Examples of covers

Remove the drain plug pointing downwards in order to avoid 
moisture and water build-up inside the motor.
Vertically mounted pumps are IP55 after removal of the drain 
plug. Horizontally mounted pumps change enclosure class to 
IP54.

6. Electrical connection

For description of how to connect E-pumps electrically, see the 
following pages:

6.1 Single-phase pumps

, page 5

6.2 Three-phase pumps, 1 - 10 Hp

, page 6

6.3 Three-phase pumps, 15 - 30 Hp

, page 9.

Warning

Prior to installation, read these installation and 
operating instructions. Installation and operation 
must comply with local regulations and accepted 
codes of good practice.

Warning

If these safety instructions are not observed, it 
may result in personal injury!

Warning

The surface of the product may be so hot that it 
may cause burns or personal injury!

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If these safety instructions are not observed, it 
may result in malfunction or damage to the 
equipment!

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Notes or instructions that make the job easier 
and ensure safe operation.

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In order to retain the UL/cUL approval, follow the 
additional installation procedures on page 35.

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DBP-1 - GRUNDFOS PUMP CRE - 99392005

Содержание SPKE Series

Страница 1: ...GRUNDFOS INSTRUCTIONS CRE CRIE CRNE CRKE SPKE MTRE CHIE CME 1 3 phase Installation and operating instructions DBP 1 GRUNDFOS PUMP CRE 99392005...

Страница 2: ...2...

Страница 3: ...the exclusion or limitation of incidental or consequential damages and some jurisdictions do not allow limit actions on how long implied warranties may last Therefore the above limitations or exclusio...

Страница 4: ...an be read via the R100 If special or customized settings are required use the Grundfos PC Tool E products Contact your local Grundfos company for more information 5 Mechanical installation The pump m...

Страница 5: ...epted from this is the protective ground lead which must be so long that it is the last one to be disconnected in case the cable is inadvertently pulled out of the cable entry Fig 3 Power supply conne...

Страница 6: ...e permanently connected to the power supply The grounding connection must be carried out as duplicate leads Protective ground leads must always have a yellow green PE or yellow green blue PEN color ma...

Страница 7: ...nal start stop when starting stopping the pump When the pump is switched on via an external on off switch it will start immediately Automatic restart However automatic restart only applies to fault ty...

Страница 8: ...clearances specified in EN 60335 TM05 3239 1012 6 GND frame 5 10 V 4 Setpoint input 3 GND frame 2 Start stop Group 1 Group 2 Group 3 1 Digital input 2 9 GND frame 8 24 V 7 Sensor input B RS 485B Y Scr...

Страница 9: ...ection The pump requires no external motor protection The motor incorporates thermal protection against slow overloading and blocking IEC 34 11 TP 211 6 3 6 Protection against voltage transients The p...

Страница 10: ...thus ensuring protection against electric shock Group 2 Output relay signal terminals NC C NO The output group 2 is galvanically separated from other circuits Therefore the supply voltage or protectiv...

Страница 11: ...s short as possible 6 5 E pump electrical connections 6 5 1 Connection of E pump to Danfoss pressure sensor MBS3000 The blue wire of the pressure sensor is connected to the 7 terminal of the E pump Th...

Страница 12: ...top the pump has been stopped Min the pump is operating at its minimum speed Max the pump is operating at its maximum speed Figure 18 is a schematic illustration of min and max curves Fig 18 Min and m...

Страница 13: ...and the green indicator light flashes Setting to Min Press continuously to change to the min curve of the pump bottom light field flashes When the bottom light field is on press for 3 seconds until th...

Страница 14: ...ight During communication the R100 must be pointed at the control panel When the R100 communicates with the pump the red indicator light will flash rapidly Keep pointing the R100 at the control panel...

Страница 15: ...10 3 10 10 2 6 10 3 4 2 10 3 11 1 10 1 4 1 10 2 7 2 10 3 5 10 3 12 10 2 8 2 10 3 6 10 3 13 1 10 2 9 1 10 3 7 10 3 14 1 10 3 7 4 10 3 15 1 1 This display only appears for three phase pumps 1 30 Hp 2 Th...

Страница 16: ...Fault indications In E pumps faults may result in two types of indication alarm or warning An alarm fault will activate an alarm indication in R100 and cause the pump to change operating mode typicall...

Страница 17: ...The tolerance of the displayed value is stated under each display The tolerances are stated as a guide in of the maximum values of the parameters 10 2 1 Actual setpoint This display shows the actual s...

Страница 18: ...motor bearings The controller monitors the operating pattern of the pump and calculates the period between bearing replacements The displayable values are these in 2 years in 1 year in 6 months in 3...

Страница 19: ...he signal types is selected the actual setpoint is influenced by the signal connected to the external setpoint input See section 14 External setpoint signal on page 27 10 3 4 Signal relay Pumps of 0 5...

Страница 20: ...20 Dry running only three phase pumps When this function is selected lack of inlet pressure or water shortage can be detected This requires the use of an accessory such as these a Grundfos Liqtec dry...

Страница 21: ...setpoint Recommended diaphragm tank size If a diaphragm tank of the above size is installed in the system the factory setting of H is the correct setting If the tank installed is too small the pump wi...

Страница 22: ...Installation of the AYB cable 91125604 a Remove the plug from each MLE casing with a flat head screw driver see fig 33 b Thread a new cable gland into each MLE casing with a crescent wrench see fig 33...

Страница 23: ...ndication when the motor bearings are due to be relubricated or replaced See section 10 1 3 Fault indications on page 16 When the motor bearings have been relubricated or replaced confirm this action...

Страница 24: ...2 4 10 3 4 2 10 3 9 1 10 2 5 10 3 4 2 10 3 10 10 2 6 10 3 5 10 3 11 1 10 2 7 2 10 3 6 10 3 12 10 2 8 2 10 3 7 4 10 3 13 1 10 3 14 1 10 3 15 1 1 This display only appears for three phase pumps 1 30 Hp...

Страница 25: ...4 10 3 4 2 10 3 9 1 10 2 5 10 3 4 2 10 3 10 10 2 6 10 3 5 10 3 11 1 10 2 7 2 10 3 6 10 3 12 10 2 8 2 10 3 7 4 10 3 13 1 10 3 14 1 10 3 15 1 1 This display only appears for three phase pumps 1 30 Hp 2...

Страница 26: ...the E pump to operating mode Stop or Max and the external signal can only set the E pump to operating mode Stop 13 External forced control signals The pump has inputs for external signals for these f...

Страница 27: ...ernal setpoint signal in control mode uncontrolled 15 Bus signal The pump supports serial communication via an RS 485 input The communication is carried out according to the Grundfos bus protocol GENI...

Страница 28: ...osition of indicator lights on single phase pumps Fig 42 Position of indicator lights on three phase pumps Besides the pump incorporates an output for a potential free signal via an internal relay For...

Страница 29: ...t Alarm or is running with a Warning or Relubricate indication If the pump was stopped restarting will be attempted it may be necessary to restart the pump by resetting the Fault indication If the cau...

Страница 30: ...ow to switch an E pump from normal operation to emergency operation Use the screws from the power supply terminals and the nuts from the motor terminals 4 Insulate the three leads from each other by m...

Страница 31: ...0 240 V 10 10 50 60 Hz 2 2 PE Cable Max 1 5 mm2 12 AWG Use min 158 F 70 C copper conductors only Recommended fuse size Motor sizes from 0 5 1 5 Hp Max 10 A Standard as well as quick blow or slow blow...

Страница 32: ...1 22 4 Inputs output Start stop External potential free contact Voltage 5 VDC Current 5 mA Screened cable 0 5 1 5 mm2 28 16 AWG Digital External potential free contact Voltage 5 VDC Current 5 mA Scree...

Страница 33: ...er Max load 2 5 mA Short circuit protected 24 V power supply for sensors Max load 40 mA Short circuit protected Signal relay output Potential free changeover contact Maximum contact load 250 VAC 2 A c...

Страница 34: ...of in an environmentally sound way 1 Use the public or private waste collection service 2 If this is not possible contact the nearest Grundfos company or service workshop Motor size Hp Short circuit...

Страница 35: ...ymmetrical amperes must not be less than the values stated in table below USA Hp 25 1 5 Overload protection Degree of overload protection provided internally by the drive in percent of full load curre...

Страница 36: ...Appendix 36 DBP 1 GRUNDFOS PUMP CRE 99392005...

Страница 37: ...913 227 3500 Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 M xico Bombas GRUNDFOS de M xico S A de C V Boulevard TLC No 15 Parque I...

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