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English (US)

20

10.3.5 Buttons on pump

The operating buttons 

 and   on the control panel can be set 

to these values:

Active

Not active.

When set to 

Not active

 (locked), the buttons do not function.

Set the buttons to 

Not active

 if the pump should be controlled via

an external control system.

10.3.6 Pump number

A number between 1 and 64 can be allocated to the pump. In the 
case of bus communication, a number must be allocated to each 
pump. 

10.3.7 Digital inputs

The digital inputs of the pump (terminal 1, fig. 4, 7 or 12) can be 
set to different functions. 
Select one of the following functions: 

Min. (min. curve)

Max. (max. curve)

External fault

Flow switch

Dry running

 (from external sensor) (only three-phase pumps).

The selected function is activated by closing the contact between
terminals 1 and 9, 1 and 10 or 1 and 11. See figs 4, 7 and 12.
See also section 

13.2 Digital input

 on page 26.

Min.: 

When the input is activated, the pump will operate according to 
the min. curve. 

Max.: 

When the input is activated, the pump will operate according to 
the max. curve. 

External fault:

When the input is activated, a timer will be started. If the input is 
activated for more than 5 seconds, the pump will be stopped and 
a fault will be indicated. If the input is deactivated for more than 
5 seconds, the fault condition will cease and the pump can only 
be restarted manually by resetting the fault indication.

Flow switch:

When this function is selected, the pump will be stopped when a 
connected flow switch detects low flow. 
It is only possible to use this function if the pump is connected to 
a pressure sensor.
If the input is activated for more than 5 seconds, the stop function 
incorporated in the pump will take over. See section 

10.3.8 Stop 

function

 on page 20. 

Dry running

 (only three-phase pumps):

When this function is selected, lack of inlet pressure or water 
shortage can be detected. This requires the use of an accessory, 
such as these:
• a Grundfos Liqtec

®

 dry-running sensor

• a pressure switch installed on the suction side of a pump
• a float switch installed on the suction side of a pump.
When lack of inlet pressure or water shortage (

Dry running) 

is

detected, the pump will be stopped. The pump cannot restart as
long as the input is activated.

10.3.8 Stop function 

The stop function can be set to these values:

Active

Not active.

When the stop function is active, the pump will be stopped at very
low flows. The controller will stop the pump to protect the pump
as follows:
• avoid unnecessary heating of the pumped liquid
• reduce wear of the shaft seals
• reduce noise from operation.

Fig. 29

Difference between start and stop pressures (

'

H)

˂

H is factory-set to 

10 % of actual setpoint

˂

H can be set within the range from 5 % to 30 % of actual 

setpoint. 
Low flow can be detected in two different ways:
1. A built-in "low-flow detection function” which functions if the

digital input is not set up for flow switch.

2. A flow switch connected to the digital input.

1. Low-flow detection function

The pump will check the flow regularly by reducing the speed for
a short time. If there is no or only a small change in pressure, this
means that there is low flow. The speed will be increased until the
stop pressure (actual se 0.5 x 

˂

H) is reached and the 

pump will stop. When the pressure has fallen to the start pressure 
(actual setpoint - 0.5 x 

˂

H), the pump will restart.

When restarting, the pumps will react differently according to 
pump type:

Single-phase pumps

The pump will return to continuous operation at constant pressure 
and the pump will continue checking the flow regularly by 
reducing the speed for a short time.

TM

00

 77

44

 18

96

Stop pressure

˂

H

Start pressure

H

Q

DBP-1 - GRUNDFOS PUMP CRE - 99392005

Содержание SPKE Series

Страница 1: ...GRUNDFOS INSTRUCTIONS CRE CRIE CRNE CRKE SPKE MTRE CHIE CME 1 3 phase Installation and operating instructions DBP 1 GRUNDFOS PUMP CRE 99392005...

Страница 2: ...2...

Страница 3: ...the exclusion or limitation of incidental or consequential damages and some jurisdictions do not allow limit actions on how long implied warranties may last Therefore the above limitations or exclusio...

Страница 4: ...an be read via the R100 If special or customized settings are required use the Grundfos PC Tool E products Contact your local Grundfos company for more information 5 Mechanical installation The pump m...

Страница 5: ...epted from this is the protective ground lead which must be so long that it is the last one to be disconnected in case the cable is inadvertently pulled out of the cable entry Fig 3 Power supply conne...

Страница 6: ...e permanently connected to the power supply The grounding connection must be carried out as duplicate leads Protective ground leads must always have a yellow green PE or yellow green blue PEN color ma...

Страница 7: ...nal start stop when starting stopping the pump When the pump is switched on via an external on off switch it will start immediately Automatic restart However automatic restart only applies to fault ty...

Страница 8: ...clearances specified in EN 60335 TM05 3239 1012 6 GND frame 5 10 V 4 Setpoint input 3 GND frame 2 Start stop Group 1 Group 2 Group 3 1 Digital input 2 9 GND frame 8 24 V 7 Sensor input B RS 485B Y Scr...

Страница 9: ...ection The pump requires no external motor protection The motor incorporates thermal protection against slow overloading and blocking IEC 34 11 TP 211 6 3 6 Protection against voltage transients The p...

Страница 10: ...thus ensuring protection against electric shock Group 2 Output relay signal terminals NC C NO The output group 2 is galvanically separated from other circuits Therefore the supply voltage or protectiv...

Страница 11: ...s short as possible 6 5 E pump electrical connections 6 5 1 Connection of E pump to Danfoss pressure sensor MBS3000 The blue wire of the pressure sensor is connected to the 7 terminal of the E pump Th...

Страница 12: ...top the pump has been stopped Min the pump is operating at its minimum speed Max the pump is operating at its maximum speed Figure 18 is a schematic illustration of min and max curves Fig 18 Min and m...

Страница 13: ...and the green indicator light flashes Setting to Min Press continuously to change to the min curve of the pump bottom light field flashes When the bottom light field is on press for 3 seconds until th...

Страница 14: ...ight During communication the R100 must be pointed at the control panel When the R100 communicates with the pump the red indicator light will flash rapidly Keep pointing the R100 at the control panel...

Страница 15: ...10 3 10 10 2 6 10 3 4 2 10 3 11 1 10 1 4 1 10 2 7 2 10 3 5 10 3 12 10 2 8 2 10 3 6 10 3 13 1 10 2 9 1 10 3 7 10 3 14 1 10 3 7 4 10 3 15 1 1 This display only appears for three phase pumps 1 30 Hp 2 Th...

Страница 16: ...Fault indications In E pumps faults may result in two types of indication alarm or warning An alarm fault will activate an alarm indication in R100 and cause the pump to change operating mode typicall...

Страница 17: ...The tolerance of the displayed value is stated under each display The tolerances are stated as a guide in of the maximum values of the parameters 10 2 1 Actual setpoint This display shows the actual s...

Страница 18: ...motor bearings The controller monitors the operating pattern of the pump and calculates the period between bearing replacements The displayable values are these in 2 years in 1 year in 6 months in 3...

Страница 19: ...he signal types is selected the actual setpoint is influenced by the signal connected to the external setpoint input See section 14 External setpoint signal on page 27 10 3 4 Signal relay Pumps of 0 5...

Страница 20: ...20 Dry running only three phase pumps When this function is selected lack of inlet pressure or water shortage can be detected This requires the use of an accessory such as these a Grundfos Liqtec dry...

Страница 21: ...setpoint Recommended diaphragm tank size If a diaphragm tank of the above size is installed in the system the factory setting of H is the correct setting If the tank installed is too small the pump wi...

Страница 22: ...Installation of the AYB cable 91125604 a Remove the plug from each MLE casing with a flat head screw driver see fig 33 b Thread a new cable gland into each MLE casing with a crescent wrench see fig 33...

Страница 23: ...ndication when the motor bearings are due to be relubricated or replaced See section 10 1 3 Fault indications on page 16 When the motor bearings have been relubricated or replaced confirm this action...

Страница 24: ...2 4 10 3 4 2 10 3 9 1 10 2 5 10 3 4 2 10 3 10 10 2 6 10 3 5 10 3 11 1 10 2 7 2 10 3 6 10 3 12 10 2 8 2 10 3 7 4 10 3 13 1 10 3 14 1 10 3 15 1 1 This display only appears for three phase pumps 1 30 Hp...

Страница 25: ...4 10 3 4 2 10 3 9 1 10 2 5 10 3 4 2 10 3 10 10 2 6 10 3 5 10 3 11 1 10 2 7 2 10 3 6 10 3 12 10 2 8 2 10 3 7 4 10 3 13 1 10 3 14 1 10 3 15 1 1 This display only appears for three phase pumps 1 30 Hp 2...

Страница 26: ...the E pump to operating mode Stop or Max and the external signal can only set the E pump to operating mode Stop 13 External forced control signals The pump has inputs for external signals for these f...

Страница 27: ...ernal setpoint signal in control mode uncontrolled 15 Bus signal The pump supports serial communication via an RS 485 input The communication is carried out according to the Grundfos bus protocol GENI...

Страница 28: ...osition of indicator lights on single phase pumps Fig 42 Position of indicator lights on three phase pumps Besides the pump incorporates an output for a potential free signal via an internal relay For...

Страница 29: ...t Alarm or is running with a Warning or Relubricate indication If the pump was stopped restarting will be attempted it may be necessary to restart the pump by resetting the Fault indication If the cau...

Страница 30: ...ow to switch an E pump from normal operation to emergency operation Use the screws from the power supply terminals and the nuts from the motor terminals 4 Insulate the three leads from each other by m...

Страница 31: ...0 240 V 10 10 50 60 Hz 2 2 PE Cable Max 1 5 mm2 12 AWG Use min 158 F 70 C copper conductors only Recommended fuse size Motor sizes from 0 5 1 5 Hp Max 10 A Standard as well as quick blow or slow blow...

Страница 32: ...1 22 4 Inputs output Start stop External potential free contact Voltage 5 VDC Current 5 mA Screened cable 0 5 1 5 mm2 28 16 AWG Digital External potential free contact Voltage 5 VDC Current 5 mA Scree...

Страница 33: ...er Max load 2 5 mA Short circuit protected 24 V power supply for sensors Max load 40 mA Short circuit protected Signal relay output Potential free changeover contact Maximum contact load 250 VAC 2 A c...

Страница 34: ...of in an environmentally sound way 1 Use the public or private waste collection service 2 If this is not possible contact the nearest Grundfos company or service workshop Motor size Hp Short circuit...

Страница 35: ...ymmetrical amperes must not be less than the values stated in table below USA Hp 25 1 5 Overload protection Degree of overload protection provided internally by the drive in percent of full load curre...

Страница 36: ...Appendix 36 DBP 1 GRUNDFOS PUMP CRE 99392005...

Страница 37: ...913 227 3500 Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 M xico Bombas GRUNDFOS de M xico S A de C V Boulevard TLC No 15 Parque I...

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