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OM-DH

12

The  pressure  gauge  should  show  a  vacuum of
20 to 30 inches of mercury (Hg) and the water
level  should  be between the markers when the
kettle is cold.

Maintenance

NOTICE:   Contact Groen or an authorized Groen Service Agent when repairs are required.

1.

Periodic Maintenance

A Maintenance & Service Log is provided at the
back of this manual with the warranty
information. Each time maintenance is
performed on your Groen kettle, enter the date
on which the work was done, what was done,
and who did it.  Keep this manual on file and
available for operators to use.

Periodic inspection will minimize equipment
down time and increase the efficiency of
operation. The following points should be
checked:

a.

Check the pressure/vacuum gauge every
day.  The gauge should show a vacuum of
20 to 30 inches mercury (Hg), when the

kettle is cold. If it does not, see “Jacket
Vacuum” on page 13.

b.

Also check the jacket water level every day. 
It should be between the markers on the
gauge glass. If the level is low, see “Jacket
Filling and Water Treatment” on page 13.

c.

Test the safety valve at least twice each
month. With the kettle operating at five psi
(105 kPa), pull the test lever and let it snap
back to its closed position. If there is little
discharge (mostly air), and the pressure
gauge drops back to zero PSI, allow the
pressure to build back to five PSI and repeat
the procedure.  (

Tip:

 Using a screwdriver or

other implement to pull the ring will help you
avoid contact with the steam.)

d.

If the valve does not activate, or there is no
evidence of discharge, or the valve leaks,
stop using the kettle and contact a qualified
Groen service representative.

WARNING

WHEN  TESTING,  AVOID  ANY  EXPOSURE  TO
THE  STEAM  BLOWING  OUT  OF  THE  SAFETY
VALVE. DIRECT CONTACT COULD RESULT IN
SEVERE BURNS.

 

e.

Keep the primary burner gas jet air inlets
free of dust and lint.

f.

The pilot flame should be blue.  It should
envelop about ½ inch (12 mm) of the flame
sensor tip.

g.

The gear housing has fittings for lubrication
of moving parts.  The gears do not run in oil,
so periodic lubrication with grease is
necessary.    

h.

Frequency of lubrication depends on
operating conditions, but it should be done at
least once every six months.

i.

Use a #2 grade LGI lithium grease to add
grease through Zerk fittings on gear housing
until it flows out of the bearings around the
trunnion shaft.

i.

Place liberal amounts of grease on the gear
to cover the arc that is in contact with the
worm gear.

Содержание DH-40

Страница 1: ...NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS THI...

Страница 2: ...ERE BURNS WARNING AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS CAUTION DO NOT OVER FILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LI...

Страница 3: ...ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIR...

Страница 4: ...OR WARNINGS 2 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 6 INSTALLATION 7 OPERATION 9 SEQUENCE OF OPERATION 11 MAINTENANCE 12 CLEANING 15 TROUBLESHOOTING 17 DIAGRAMS SCHEMATICS 19 PARTS LISTS 20 MAI...

Страница 5: ...lude a thermostat pressure gauge safety valve pressure limit control low water cut off power switch and gas regulator valve The gas supply shuts off automatically when the kettle is tilted The unit mu...

Страница 6: ...e unit for hidden damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future...

Страница 7: ...FPA 70 current edition Use the wiring diagram inside the service panel and at the rear of this manual 6 Bring electrical service through the entrance at the rear of the support housing with a inch con...

Страница 8: ...he unit is equipped with a draw off valve product outlet clean out any material which might clog or damage the draw off 3 Confirm that the tilting mechanism is operating properly by tilting the kettle...

Страница 9: ...Hg vacuum that is a reading of 20 to 30 below 0 atmospheric pressure see Jacket Vacuum on page 13 c Do not attempt to light any burner with a flame Turn the manual gas valve ON align handle with gas...

Страница 10: ...position it on top of kettle rim with its flat edge facing the pouring lip WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES AND HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE...

Страница 11: ...cts as a standing pilot until the power is turned off 2 If the pilot flame is not sensed within 90 seconds after spark begins a timer shuts down the entire operation To attempt a second trial for igni...

Страница 12: ...ating at five psi 105 kPa pull the test lever and let it snap back to its closed position If there is little discharge mostly air and the pressure gauge drops back to zero PSI allow the pressure to bu...

Страница 13: ...losed position c If there is little discharge mostly air and the pressure gauge drops back to zero PSI allow the pressure to build back to five PSI and repeat the procedure d Once steam has been vente...

Страница 14: ...om a measuring cup e Stir the water continuously while you slowly add treatment compound until the water has a pH between 10 5 and 11 5 Judge the pH by frequently comparing the test strip color with t...

Страница 15: ...ion of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housings and electrical conduits d...

Страница 16: ...AINING AND CORROSION k It is recommended that each piece of equipment be sanitized just before use l If there is difficulty removing mineral deposits or a film left by hard water or food residues clea...

Страница 17: ...s heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration Y c Thermostat operation The thermostat should click when the dial is...

Страница 18: ...V and PV MV If 24V is not present replace the ignition control module Y b That gas pressure is at least 3 5 W C 8 7818 b Y c Electrical connections of the main valve to terminals to assure that they a...

Страница 19: ...OM DH 19 Electrical Schematic...

Страница 20: ...OM DH 20 Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description part number quantity and where applicable voltage and phase...

Страница 21: ...e 1 2 NPT x Close black 008877 Washer Shim 1 3 8 ID x 1 3 4 OD 012039 Bushing Reducing 1 4 x 1 8 NPT 074872 Valve Gate 1 2 NPT 004180 Screw Set Socket w Nylon insert 012060 Plate Caution 1 3 8 x 2 1 4...

Страница 22: ...123810 9 1 2 Lock Washer 005735 1 Cabinet Side Panel 047882 5 Housing Cladding DH 40 and 60 123811 10 Screw Truss 8 32 x 3 8 005764 2 Stand Cladding MS96694 6 Tray Liner 001475 11 Screw Truss 8 32 x 1...

Страница 23: ...34 10 Connector 1 2 NPT Male 049093 2 Elbow Female 90 Deg 1 2 NPT 055634 11 Gas Valve 123815 3 Thermostat electric 009730 12 Bracket Support 065382 21 Cap Bottom Cover Plate 049003 4 Elbow 90 Deg 1 2...

Страница 24: ...OM DH 24 Burner and Flame Sensor Assembly Flue Stack Assembly Parts List...

Страница 25: ...cription Part No C Burner and Flame Sensor Assly 123814 E Flue Stack Assembly 117034 1 Baffle Plate 123498 1 Flue Top Section of Top Plate 117029 2 Washer Lock 005655 2 Flue Bottom Section of Top Plat...

Страница 26: ...OM DH 26 Arm and Module Box Assembly Electrical Panel Parts List...

Страница 27: ...8 32 x 0 25 lg 096317 4 Gasket Ignition Module Box 104941 4 Terminal Block 2 Pole 4 18 AWG 003887 5 Spark Ignition Module 085153 6 Fuse Holder 3AG w 0 1875 quick con 077854 6 Hex Nut w shakeproof was...

Страница 28: ..._____ Serial No _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No _______...

Страница 29: ...n Arbor Michigan 48106 Z223 1 1984 National Fuel Gas Code Z21 30 Installation Gas Appliances Piping KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 NATIONAL FIRE PROTECTION ASSOCI...

Страница 30: ...al transportation costs time mileage for the first twelve 12 months from date of installation or fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance c...

Страница 31: ...31 NOTES...

Страница 32: ...1055 Mendell Davis Drive Jackson Mississippi 39212 Telephone 601 373 3903 FAX 601 373 9587 OM DH Issued 01 00 Part Number 121050 Rev A...

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