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H8153 DC Stick/TIG Pulse Welder

INTRODUCTION

Foreword

We are proud to offer the Model H8153 DC Stick/
TIG Pulse Welder. This machine is part of a grow-
ing Grizzly family of fine metalworking equipment. 
When used according to the guidelines set forth in 
this manual, you can expect years of trouble-free, 
enjoyable  operation  and  proof  of  Grizzly’s  com-
mitment to customer satisfaction.

The  specifications,  drawings,  and  photographs 
illustrated  in  this  manual  represent  the  Model 
H8153 when the manual was prepared. However, 
owing  to  Grizzly’s  policy  of  continuous  improve-
ment, changes may be made at any time with no 
obligation on the part of Grizzly. 

For  your  convenience,  we  always  keep  current 
Grizzly manuals available on our website at 

www.

grizzly.com

. Any updates to your machine will be 

reflected  in  these  manuals  as  soon  as  they  are 
complete. Visit our site often to check for the lat-
est updates to this manual!

Contact Info

If you have any comments regarding this manual, 
please write to us at the address below:

Grizzly Industrial, Inc.

C

/

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA  98227-2069

Email: [email protected]

We stand behind our machines. If you have any 
service questions or parts requests, please call or 
write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA  17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]
Web Site: http://www.grizzly.com

Содержание H8153

Страница 1: ... PULSE WELDER OWNER S MANUAL COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TS9033 PRINTED IN CHINA ...

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Страница 4: ...rces for Welding Codes and Standards 6 SECTION 2 CIRCUIT REQUIREMENTS 7 220V Operation 7 Grounding for Welding Safety 8 SECTION 3 INVENTORY 9 SECTION 4 OPERATIONS 10 Operation Safety 10 Welder Duty Cycle 10 Welder Controls 11 General Welding Operations 12 SECTION 5 ACCESSORIES 13 SECTION 6 SERVICE 14 Troubleshooting 14 Replacement Parts Labels 16 WARRANTY AND RETURNS 19 ...

Страница 5: ...igation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Griz...

Страница 6: ... A Power Light B Warning Light C Output Current Dial D Upslope Current Dial E Downslope Current Dial F Post Flow Time Dial G Pulse Frequency Dial H Stick TIG Selector I Pulse ON OFF Selector J 2 Step 4 Step Selector K Digital Welding Current Display Amps Figure 1 Model H8153 top front control panel A B C D E F G H K I J L Negative Output Socket M Positive Output Socket N Remote Control Connection ...

Страница 7: ...e and the general area Use ANSI approved respirators for the type of welding operation Protect others from these fumes 3 WELDING IN A CONFINED SPACE CAN BE HAZARDOUS Always open all covers sustain forced ventilation remove toxic and hazardous materials and provide a power disconnect to the welder inside the work space Always work with someone who can give you help from outside the space Welding ca...

Страница 8: ...ZARD Never weld on closed containers or containers with fumes inside Containers should be prepared per American Welding Society Publication F4 1 Section 7 9 HANDLING GAS CYLINDERS Regardless of content pressurized gas cylinders can explode Always secure a protector cap in place over the outlet valve assembly when moving the cylinder A broken off valve could release the pressurized contents and cau...

Страница 9: ...www ansi org Practice for Occupational and Educational Eye and Face Protection ANSI Standard Z87 1 U S Government Printing Office Superintendent of Documents P O Box 371954 Pittsburgh PA 15250 312 353 2220 Website www osha gov OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1929 Subpart J American Conference o...

Страница 10: ...nstructed to do so 220V Operation Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances Electrocution or fire could r...

Страница 11: ...hat must have separate grounds The weld ing circuit consists of the internal components of the welder the welding cables the electrode holder torch assembly the work clamp and the workpiece ANSI Welding Standards Z49 1 11 3 2 1 specify that Grounding of the workpiece shall be done by locating the work on a grounded metal floor or platen or by connection to a grounded building frame or other satisfa...

Страница 12: ...for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condition of your shipment inventory the contents A Model H8153 DC Stick TIG Pulse Welder B Gas Nozzles 4 5 and 6 C Collets 1 6 1 8 and 2 0mm D Collet Body E Small Collet Backcap F Long Collet Backcap G Work Clamp and Cable H Stick Electrode Clamp and Cab...

Страница 13: ...y the loss of welding circuit and the yellow warning light on the face of the welder will illuminate When the welder has cooled sufficiently the internal thermostat will re establish the welding circuit and the yellow warn ing light will go out Note Most electrodes used with stick welding are consumed within a few minutes so the welder has a chance to cool down when the welding cir cuit is stopped...

Страница 14: ... welding is select ed use this dial to adjust the pulse frequency 0 5 25Hz H Stick TIG Selector Use this switch to select stick or TIG welding I Pulse ON OFF Selector Use this switch to turn pulse welding ON or OFF J 2 Step 4 Step Selector TIG only Select either the 2 step or 4 step sequence for TIG welding 2 Step 1 To start the sequence press and hold the torch thumb switch 2 Gas flows for 0 5 se...

Страница 15: ...s for successful welding 1 Read and understand this manual and ensure that all safety instructions are followed 2 Establish a safe and efficient welding envi ronment and ensure that you are properly protected for the welding operation Ensure that there is a working fire extinguisher read ily available 3 Have an experienced welder stand by to assist if needed 4 Select the correct electrode tungsten...

Страница 16: ...ed for welding applications Special depth filter pro vides high loading capacity for metal fumes with out increasing breathing resistance Heavy duty adjustable headstrap and soft closed cell foam face seal offers maximum comfort protection and fit 5 pack Figure 9 Model G7868 welding respirators Figure 10 Models H9748 H9746 H9745 leather welding protection H9745 Leather Shoe Covers H9746 Leather Kn...

Страница 17: ... flow rate as necessary 5 Use correct type and size of electrode filler metal 6 Tighten torch gas hose fittings check gas hoses and connections for leaks replace if necessary Excessive spatter 1 Amperage too high for electrode 2 Voltage too high arc length too long 3 Incorrect electrode tungsten rod used 4 Incorrect gas or gas settings TIG 1 Select large electrode or decrease amperage 2 Reduce vol...

Страница 18: ... before welding 5 Use the correct gas for the welding operation adjust the gas flow as necessary Arc wanders 1 Improper gas flow TIG 2 Arc too long 3 Contaminated electrode tungsten rod 4 Workpiece is dirty or damp 5 Incorrect gas or gas settings TIG 1 Adjust gas flow as necessary 2 Shorten arc lower torch electrode closer to workpiece 3 Replace electrode TIG remove 1 2 of contami nated tungsten r...

Страница 19: ...Parts Labels REF PART DESCRIPTION REF PART DESCRIPTION 1 PH8153001 GAS INLET TUBE 10 PH8153010 COLLET 2MM 2 PH8153002 COLLET BODY 11 PH8153011 TIG TORCH CABLE ASSEMBLY 3 PH8153003 GAS NOZZLE 4 12 PH8153012 WORK CLAMP CABLE 4 PH8153004 GAS NOZZLE 5 13 PH8153013 ELECTRODE CLAMP CABLE 5 PH8153005 GAS NOZZLE 6 14 PLABEL 14 ELECTRICITY LABEL 6 PH8153006 LONG COLLET BACKCAP 15 PLABEL 12 READ MANUAL LABE...

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Страница 23: ...the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as t...

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