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H8153 DC Stick/TIG Pulse Welder

—4-Step

1.

  To  start  the  sequence,  press  the  torch 

thumb switch.

2. 

The  welding  current  starts  at  the  preset 
starting current of 15 amps, and stays at 
that level while the torch thumb switch is 
depressed.

3. 

Gas  flows  for  0.5  seconds  to  purge  the 
torch line of air.

4.

  Release  the  torch  thumb  switch  at  any 

time  to  raise  the  welding  current  to  the 
selected  output  current  over  the  preset 
upslope time of 0.2 seconds.

5.

  Press the thumb switch again to end the 

welding operation.

6. 

The welding current decreases to the pre-
set  finish  current,  and  stays  at  the  level 
while the thumb switch is depressed.

7.

  Release the thumb switch at any time to 

shut off the welding current.

8. 

The  shielding  gas  continues  to  flow  for 
the post flow time selected.

General Welding 

Operations

Becoming  a  good  welder  takes  a  lot  of  practice 
and  experience.  If  you  are  a  novice,  read  books 
and get help from an experienced welder before 
beginning a welding operation.

Practice on scrap metal and expect to spend con-
siderable time learning the many aspects of good 
welding.

Although it is beyond the scope of this manual to 
instruct how to weld, here are some general steps  
for successful welding:

1.

  Read and understand this manual and ensure 

that all safety instructions are followed.

2.

  Establish  a  safe  and  efficient  welding  envi-

ronment  and  ensure  that  you  are  properly 
protected  for  the  welding  operation.  Ensure 
that there is a working fire extinguisher read-
ily available.

3.

  Have  an  experienced  welder  stand  by  to 

assist if needed.

4.

  Select  the  correct  electrode,  tungsten  rod, 

and filler metal type and size for your welding 
project. 

5.

  Choose the correct amperage output and be 

aware of the duty cycle for this amperage.

6.

  Decide which type of weld is correct for your 

project and properly prepare the metal.

7. 

Select the correct settings on the front control 
panel for your welding operation.

8. 

Make sure all connections, hoses, gas cylin-
der, and grounds are correct and secure.

 

Note: 

Insert  the  welding  cable  connectors 

into  the  welder  output  sockets  and  twist 
clockwise until fully secure. For TIG welding, 
connect the additional remote connector and 
gas hose to the appropriate connections.

9.

  Stay aware of the work environment around 

you  as  you  weld,  and  ensure  that  flying 
sparks do not start a fire.

10.

  Look  slightly  ahead  of  the  arc.  Even  with 

the  protection  of  the  welder's  hood,  looking 
directly at the arc can damage your eyes.

11. 

Listen  to  the  sound  of  the  weld.  Each  type 
of weld has its own distinct sound when it is 
progressing correctly.

Содержание H8153

Страница 1: ... PULSE WELDER OWNER S MANUAL COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TS9033 PRINTED IN CHINA ...

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Страница 3: ... ...

Страница 4: ...rces for Welding Codes and Standards 6 SECTION 2 CIRCUIT REQUIREMENTS 7 220V Operation 7 Grounding for Welding Safety 8 SECTION 3 INVENTORY 9 SECTION 4 OPERATIONS 10 Operation Safety 10 Welder Duty Cycle 10 Welder Controls 11 General Welding Operations 12 SECTION 5 ACCESSORIES 13 SECTION 6 SERVICE 14 Troubleshooting 14 Replacement Parts Labels 16 WARRANTY AND RETURNS 19 ...

Страница 5: ...igation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Griz...

Страница 6: ... A Power Light B Warning Light C Output Current Dial D Upslope Current Dial E Downslope Current Dial F Post Flow Time Dial G Pulse Frequency Dial H Stick TIG Selector I Pulse ON OFF Selector J 2 Step 4 Step Selector K Digital Welding Current Display Amps Figure 1 Model H8153 top front control panel A B C D E F G H K I J L Negative Output Socket M Positive Output Socket N Remote Control Connection ...

Страница 7: ...e and the general area Use ANSI approved respirators for the type of welding operation Protect others from these fumes 3 WELDING IN A CONFINED SPACE CAN BE HAZARDOUS Always open all covers sustain forced ventilation remove toxic and hazardous materials and provide a power disconnect to the welder inside the work space Always work with someone who can give you help from outside the space Welding ca...

Страница 8: ...ZARD Never weld on closed containers or containers with fumes inside Containers should be prepared per American Welding Society Publication F4 1 Section 7 9 HANDLING GAS CYLINDERS Regardless of content pressurized gas cylinders can explode Always secure a protector cap in place over the outlet valve assembly when moving the cylinder A broken off valve could release the pressurized contents and cau...

Страница 9: ...www ansi org Practice for Occupational and Educational Eye and Face Protection ANSI Standard Z87 1 U S Government Printing Office Superintendent of Documents P O Box 371954 Pittsburgh PA 15250 312 353 2220 Website www osha gov OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1929 Subpart J American Conference o...

Страница 10: ...nstructed to do so 220V Operation Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances Electrocution or fire could r...

Страница 11: ...hat must have separate grounds The weld ing circuit consists of the internal components of the welder the welding cables the electrode holder torch assembly the work clamp and the workpiece ANSI Welding Standards Z49 1 11 3 2 1 specify that Grounding of the workpiece shall be done by locating the work on a grounded metal floor or platen or by connection to a grounded building frame or other satisfa...

Страница 12: ...for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condition of your shipment inventory the contents A Model H8153 DC Stick TIG Pulse Welder B Gas Nozzles 4 5 and 6 C Collets 1 6 1 8 and 2 0mm D Collet Body E Small Collet Backcap F Long Collet Backcap G Work Clamp and Cable H Stick Electrode Clamp and Cab...

Страница 13: ...y the loss of welding circuit and the yellow warning light on the face of the welder will illuminate When the welder has cooled sufficiently the internal thermostat will re establish the welding circuit and the yellow warn ing light will go out Note Most electrodes used with stick welding are consumed within a few minutes so the welder has a chance to cool down when the welding cir cuit is stopped...

Страница 14: ... welding is select ed use this dial to adjust the pulse frequency 0 5 25Hz H Stick TIG Selector Use this switch to select stick or TIG welding I Pulse ON OFF Selector Use this switch to turn pulse welding ON or OFF J 2 Step 4 Step Selector TIG only Select either the 2 step or 4 step sequence for TIG welding 2 Step 1 To start the sequence press and hold the torch thumb switch 2 Gas flows for 0 5 se...

Страница 15: ...s for successful welding 1 Read and understand this manual and ensure that all safety instructions are followed 2 Establish a safe and efficient welding envi ronment and ensure that you are properly protected for the welding operation Ensure that there is a working fire extinguisher read ily available 3 Have an experienced welder stand by to assist if needed 4 Select the correct electrode tungsten...

Страница 16: ...ed for welding applications Special depth filter pro vides high loading capacity for metal fumes with out increasing breathing resistance Heavy duty adjustable headstrap and soft closed cell foam face seal offers maximum comfort protection and fit 5 pack Figure 9 Model G7868 welding respirators Figure 10 Models H9748 H9746 H9745 leather welding protection H9745 Leather Shoe Covers H9746 Leather Kn...

Страница 17: ... flow rate as necessary 5 Use correct type and size of electrode filler metal 6 Tighten torch gas hose fittings check gas hoses and connections for leaks replace if necessary Excessive spatter 1 Amperage too high for electrode 2 Voltage too high arc length too long 3 Incorrect electrode tungsten rod used 4 Incorrect gas or gas settings TIG 1 Select large electrode or decrease amperage 2 Reduce vol...

Страница 18: ... before welding 5 Use the correct gas for the welding operation adjust the gas flow as necessary Arc wanders 1 Improper gas flow TIG 2 Arc too long 3 Contaminated electrode tungsten rod 4 Workpiece is dirty or damp 5 Incorrect gas or gas settings TIG 1 Adjust gas flow as necessary 2 Shorten arc lower torch electrode closer to workpiece 3 Replace electrode TIG remove 1 2 of contami nated tungsten r...

Страница 19: ...Parts Labels REF PART DESCRIPTION REF PART DESCRIPTION 1 PH8153001 GAS INLET TUBE 10 PH8153010 COLLET 2MM 2 PH8153002 COLLET BODY 11 PH8153011 TIG TORCH CABLE ASSEMBLY 3 PH8153003 GAS NOZZLE 4 12 PH8153012 WORK CLAMP CABLE 4 PH8153004 GAS NOZZLE 5 13 PH8153013 ELECTRODE CLAMP CABLE 5 PH8153005 GAS NOZZLE 6 14 PLABEL 14 ELECTRICITY LABEL 6 PH8153006 LONG COLLET BACKCAP 15 PLABEL 12 READ MANUAL LABE...

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Страница 23: ...the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as t...

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