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G0603X 25" Extreme Series Planer

-7-

Identification of Planing Components

Workpiece

Figure 4.

Model G0603X workpiece path and major planing components (side cutaway view).

Anti-Kickback Fingers:

Provide additional

safety for the operator.

Serrated Infeed Roller:

Pushes workpiece

toward the cutterhead.

C. Chipbreaker:

Breaks off chips created by the

cutterhead to prevent tearout and diverts the
chips to the dust port.

D. Spiral Cutterhead:

Holds the carbide inserts

in a longitudinal spiral pattern that plane the
workpiece.

E. Pressure Bar:

Stabilizes the workpiece as it

leaves the cutterhead and assists in deflect-
ing wood particles toward the dust hood.

F. Outfeed Rollers:

Pulls the workpiece toward

the outfeed table.

G. Table Rollers:

Provide upward pressure on

the workpiece enabling the feed rollers to pull
the workpiece along.

H. Planer Table:

Provides a smooth and level

path for the workpiece as it moves through
the planer.

Содержание G0603X

Страница 1: ...OWNER S MANUAL COPYRIGHT NOVEMBER 2006 BY GRIZZLY INDUSTRIAL INC REVISED AUGUST 2007 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TS8592 PRINTED IN TAIWAN ...

Страница 2: ... ...

Страница 3: ...dstock Parts Breakdown 61 Table Parts Breakdown 63 Label Placement 65 WARRANTY AND RETURNS 69 INTRODUCTION 2 Foreword 2 Contact Info 2 Machine Data Sheet 3 Identification of Planer Features 5 Identification of Controls 6 Identification of Planing Components 7 SECTION 1 SAFETY 8 Safety Instructions for Machinery 9 Additional Safety Instructions for Planers 10 SECTION 2 CIRCUIT REQUIREMENTS 11 220 4...

Страница 4: ...o the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction We are pleased to provide this manual with the Model G0603X It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possib...

Страница 5: ...G0603X 25 Extreme Series Planer 3 Machine Data Sheet ...

Страница 6: ... 4 G0603X 25 Extreme Series Planer ...

Страница 7: ...ss Panel top right side H Table Elevation Handwheel I Table Gearbox Access Panel bottom right side J Floor Mounting Points K Table Roller Height Control L Table Elevation Screws M Lifting Hooks N Infeed Table Extension Wing O Cutterhead Feed Gearbox Access top left side P V Belt Access bottom left side Q Motor Access bottom rear R Outfeed Table Extension Wing Identification of Planer Features A B ...

Страница 8: ... table when pressed When used in conjunction with the digital control it lowers the table to a preset elevation D Emergency Stop Button Immediately turns the cutterhead feed motor OFF and stops all components of the planer Figure 2 Model G0603X power table control A B C D Figure 3 Model G0603X digital control E Target LED Window Shows the target table position value entered on the keypad F Actual ...

Страница 9: ...arout and diverts the chips to the dust port D Spiral Cutterhead Holds the carbide inserts in a longitudinal spiral pattern that plane the workpiece A C B D G G H E F E Pressure Bar Stabilizes the workpiece as it leaves the cutterhead and assists in deflect ing wood particles toward the dust hood F Outfeed Rollers Pulls the workpiece toward the outfeed table G Table Rollers Provide upward pressure...

Страница 10: ... 8 G0603X 25 Extreme Series Planer ...

Страница 11: ...G0603X 25 Extreme Series Planer 9 Safety Instructions for Machinery ...

Страница 12: ...k with this planer DO NOT plane MDF plywood laminates or other synthetic products 5 GRAIN DIRECTION Planing across the grain is hard on the planer and may cause the workpiece to kick out Always plane in the same direction or at a slight angle with the wood grain 6 LOOKING INSIDE PLANER Wood chips fly around inside the planer at a high rate of speed DO NOT look inside the planer or remove guards co...

Страница 13: ...rce In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances Improper connections of the electrical grounding conductor increases ...

Страница 14: ...at wire to the 440 terminal see Figure 7 4 Replace the cutterhead overload relay see Figure 6 with the included 440V overload relay that has an amperage dial range of 17 24 5 Set the 440V cutterhead overload relay dial to 20 6 Replace the table overload relay see Figure 6 with included 440V overload relay that has an amperage dial range of 0 5 2 7 Set the 440V table overload relay dial to 1 8 Open...

Страница 15: ...manu al to become familiar with the controls and opera tions before starting the machine General Inspection Setup Safety SECTION 3 SETUP The following items are needed to complete the setup process but are not included with your machine Description Qty Straightedge 4 or longer 1 Safety Glasses for each person 1 Dust Collection System 1 Dust Hose 5 length as needed 1 Hose Clamp 5 1 Rotacator see Pa...

Страница 16: ...40V Conversion Kit not shown 1 I Hardware Bag not shown 1 For Dust Port Button Head Cap Screws M6 1 x 12 8 Lock Washers 6mm 8 Flat Washers 6mm 8 For Table Extension Wings Hex Bolts M12 1 75 x 50 6 Flat Washers 12mm 6 Set Screws M10 1 5 x 20 6 In the event that any nonproprietary parts are missing e g a nut or a washer we would be glad to replace them or for the sake of expedi ency replacements can...

Страница 17: ...nt cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum performance from your machine make sure you clean all moving parts or sliding con tact surfaces that are coated Avoid chlorine based solvents such as acetone or brake parts cleaner as they may damage painted surfaces should they come in contact Always follow the...

Страница 18: ... lift and move the planer Pay special attention to Site Considerations on Page 15 and Mounting to Shop Floor on Page 17 To lift and move the planer 1 Remove sides and top of the shipping crate 2 Position the lifting straps on the lifting hooks as illustrated in Figure 10 Make sure the straps are not in contact with any controls wires or handles 4 Position lifting straps your lifting device and you...

Страница 19: ...per manent alternatives to lag shield anchors however they will stick out of the floor which may cause a tripping hazard if you decide to move your machine To mount the planer to the floor 1 With the planer securely resting on the floor shim between the floor and planer base as required to level the planer table 2 Secure the planer to the floor but DO NOT overtighten the fasteners 3 Recheck the ta...

Страница 20: ...ten them to the planer To attach the table extension wings 1 With the help of an assistant attach the table extension wings to the planer table see Figure 13 with the hex bolts and the flat washers Hand tighten the bolts for now 2 Install the set screws see Figure 13 in the holes in the bottom of the wings Figure 13 Table extension wing fasteners and leveling set screws Hex Bolts Set Screws 3 Usin...

Страница 21: ...e between the dust collector and the machine the amount of branches or wyes and the amount of other open lines throughout the system Explaining this cal culation is beyond the scope of this manual If you are unsure of your system consult an expert or purchase a good dust collection how to book To connect a dust collection hose 1 Fit a 5 dust hose over the dust port as shown in Figure 16 and secure...

Страница 22: ...17 18 Figure 17 Cutterhead feed gearbox fill and drain oil plugs upper left access panel removed Fill Oil Plug Drain Oil Plug 4 Take a clean 6mm hex wrench dip the short end inside the fill hole and then remove it If the end of the hex wrench is coated with oil the gearbox oil level is okay Replace the fill oil plug and continue with the setup If the end of the hex wrench is not coated with oil th...

Страница 23: ...red EMERGENCY STOP button on the power table control Refer to Troubleshooting on Page 33 and fix any problems before start ing the planer again If you need any help with your planer call our Tech Support at 570 546 9663 7 Use the green TABLE UP and TABLE DOWN buttons on the power table control to raise and lower the table and repeat Step 6 for each direction Safety Feature Tests After completing t...

Страница 24: ...MOTOR button 3 Twist the headstock cover latches to the left to release the catches see Figure 19 and slowly and with great care lift the cover only about 1 2 When you do this the planer should shut down immediately 4 Lower the cover then secure it by twisting the latches to the right To test the table height limit switches 1 Using the TABLE UP button on the power table control carefully raise the...

Страница 25: ...t Table Chain Tension Page 36 5 Adjust Table Parallelism Page 36 6 Adjust Height of Infeed Outfeed Rollers and Pressure Bar Page 38 7 Adjust Height of Chipbreaker Page 40 8 Adjust V Belt Pulley Alignment Page 42 9 Adjust Infeed Roller Tension Page 43 10 Adjust Outfeed Roller Tension Page 44 11 Adjust Pressure Bar Tension Page 44 Tighten V Belts The final step in the set up process must be done aft...

Страница 26: ...the handwheel could present a safety haz ard The Model G0603X table elevation can be adjust ed manually with the handwheel or with the power controls Table elevation can be measured with the verti cal scale on the right side of the table or with the power controls See Power Controls on Page 25 for further explanation of the digital control features To adjust the table elevation using the handwheel...

Страница 27: ...two modes of operation manual and single In MANUAL mode the table can be moved either with the power table control buttons or the digital control keypad To use the digital control keypad in manual mode to move the table 1 Press the MANUAL SINGLE key to select MANUAL mode the light on this key will blink Press the 9 key on the digital key pad to move the table up Press the 8 key on the digital key ...

Страница 28: ... keypad press the MANUAL SINGLE key to select SINGLE mode the light on the key will be off 2 Press the following keys one at a time a The F key b The 5 key c The 5 key again d The ENTER key Note If this procedure is successful an LED in both the top target window and the bot tom actual window will blink and ProG will appear in the top target window 3 Press a key from 0 to 9 to store the target val...

Страница 29: ...ds For most wood types 1 8 per pass is a good cutting depth Operation Tips Inspect lumber for defects warping cup ping twisting and for foreign objects nails staples imbedded gravel etc If you have any question about the quality of your lumber do not use it Remember wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface Use the full width of the planer...

Страница 30: ...he planer is running but DO NOT attempt to change speeds during a cutting operation or dam age to the gearbox will result Figure 20 Feed rate control Table Rollers Adjustment Height Range 0 002 0 050 The height of the table rollers will vary depending on the condition of the wood you intend to plane When planing rough cut stock set the rollers high to keep the lumber from dragging along the bed Wh...

Страница 31: ...painted cast iron steel parts on machinery G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray G2871 Boeshield T 9 12 oz Spray G2870 Boeshield T 9 4 oz Spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray Figure 3 Our most popular safety glasses G7984 Face Shield H1298 Dust Sealed Safety Glasses H1300 UV Blocking Clear Safety Glasses H2347 Uvex Spitfire Safety Glasses H0736 Sh...

Страница 32: ...forming maintenance Failure to do this may result in serious person al injury Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth This will prevent the moisture from wood dust from remaining on bare metal surfaces Treat all unpainted cast iron and steel with a non staining lubricant after cleaning We recommend products like SLIPIT G96 Gun Treatment or Boeshield T ...

Страница 33: ...n Pulley To adjust V belt tension 1 Loosen the top tension rod fasteners shown in Figure 23 then lower the bottom fasteners at least one inch 2 With assistance position the motor so that there is about 1 4 deflection for each of the three cutterhead V belts when moderate pressure is applied midway between the pul leys 3 As you maintain the position of the motor tighten the bottom fasteners snug to...

Страница 34: ...igure 25 4 Pull the covers down and apply a small amount of light grease to the elevation screws 5 Secure the dust covers with the screws removed in Step 3 Gearboxes Change the oil for the cutterhead feed gearbox and the table gearbox after the first 20 hours of operation Thereafter change the oil every 24 months Figure 25 Table elevation screw covers pulled down for lubrication Note Refer to Page...

Страница 35: ...lim ited RPM 1 Motor overloaded during operation 2 Motor is miswired 1 Reduce cutting load take lighter cuts 2 Rewire replace motor Motor stalls or shuts off during a cut 1 Motor overloaded during operation 2 Thermal overload protection is set too low 3 Short circuit in motor or loose connec tions 4 Circuit breaker tripped 1 Reduce cutting load take lighter cuts 2 Unplug machine open magnetic swit...

Страница 36: ...r conflicting grain direction in wood 2 Nicked or chipped carbide cutter 3 Feeding workpiece too fast 4 Taking too deep of a cut 5 Misadjusted chipbreaker 1 Inspect workpiece for knots and grain direction Page 27 2 Rotate or replace the affected carbide insert Page 35 3 Slow down the feed rate Page 28 4 Take a smaller depth of cut Always reduce cutting depth when surface planing or working with ha...

Страница 37: ...otate or change a carbide cutter 1 DISCONNECT THE PLANER FROM POWER 2 Raise the headstock cover to gain access to the cutterhead 3 Remove any sawdust from the head of the carbide cutter Torx screw 4 Remove the Torx screw and carbide cutter 5 Clean all dust and dirt off the cutter and the cutterhead pocket from which the cutter was removed and replace the cutter so a fresh sharp edge is facing outw...

Страница 38: ...Table Parallelism Maximum Allowable Tolerance Cutterhead Table Side to Side 0 003 Tools Needed Qty Rotacator 1 Hex Wrench 6mm 1 Hex Wrench 10mm 1 Table parallelism is critical to the operation of the planer It is essential the table is parallel with the cutterhead within 0 003 from side to side as illustrated in Figure 28 Figure 28 Side to side parallelism of table and cutterhead Table Parallelism...

Страница 39: ...f a Rotacator is not available use a wood block and a feeler gauge then slowly rock the cutterhead pulley back and forth so the carbide insert just makes contact as it passes the feeler gauge Figure 29 Cutterhead carbide insert at bottom dead center BDC 5 Determine which side of the table you will adjust to bring the table parallel with the cutterhead within 0 003 6 Use the 6mm hex wrench to loose...

Страница 40: ...OM POWER 3 Place the Rotacator under the right hand side of the infeed roller and find the BDC on a serrated edge by sliding the Rotacator right to left in a zigzag pattern toward the front of the planer then toward the rear of the planer and so on 4 Adjust the height of the infeed roller on the same side as the Rotacator to the specifica tion given at the beginning of this procedure using the zer...

Страница 41: ...sing the handwheel adjust the table and use the feeler gauge until there is a 0 020 gap between the edge of a carbide insert at BDC reference instructions on Page 37 and the wood blocks Figure 35 Wood blocks on planer table 8 Lock the table elevation in place as the wood blocks will now be your reference points for the rest of the adjustments 9 Loosen the infeed roller jam nut and turn the set scr...

Страница 42: ...ollow the same methods for determining the height of the chipbreaker in relation to the cutterhead as detailed in the previous proce dural block reference Page 38 3 If an adjustment is necessary to bring the height of the chipbreaker to the specification listed above a Remove the cap screws on each end of the chipbreaker see Figure 36 b Place the required metal shim s between the chipbreaker and t...

Страница 43: ...he workpiece up against the feed rollers To calibrate the table roller scale 1 Lower the table all the way down 2 DISCONNECT THE PLANER FROM POWER 3 Set the table roller control on the right side of the table to zero 4 Place the straightedge across the one of the table rollers at one side of the table the roller should just touch the straightedge If the table roller is level with the table go to S...

Страница 44: ...y and easily If the fingers resist easy movement clean them with a wood resin solvent Do not apply oil or other lubricants to the anti kickback fingers Oil or grease will attract dust restricting the free movement of the fingers Proper operation of the anti kickback fin gers is essential for the safe operation of this machine Failure to ensure that they are working properly could result in serious...

Страница 45: ... to be enough to push the workpiece into the cutterhead but not enough to gouge or bind the workpiece Tension require ments will be different for rough lumber and milled lumber To adjust infeed roller tension 1 DISCONNECT THE PLANER FROM POWER Figure 42 Infeed roller tension spring left side shown top left access panel removed 2 Remove the top right and left access panels and identify the infeed r...

Страница 46: ...ension lengthen the spring Conversely to increase the tension shorten the spring see Figure 43 on Page 43 3 Replace both access panels Pressure Bar Tension Tools Needed Qty Hex Wrench 8mm 1 Wrench 14mm 1 The amount of tension or downward pressure of the pressure bar must be enough to keep the workpiece firmly on the planing table as it exits the cutterhead to prevent snipe but not enough to bind o...

Страница 47: ...measurements 4 Press the following keys on the digital con trol a The F key b The 2 key c The ENTER key Note If this procedure is successful an LED in the top target window will blink and OriGin will appear in the top target window 5 Enter the value that you recorded from Step 3 above then press the ENTER key Note This step stores the actual value into permanent memeory Next you will need to compl...

Страница 48: ... 46 G0603X 25 Extreme Series Planer Electrical Components Figure 46 Main electrical box top right access panel removed ...

Страница 49: ...er table control viewed from back Figure 51 Table motor junction box Figure 52 Power feed junction box Figure 49 Headstock cover limit switch top right access panel removed Figure 53 Upper and lower table limit switches and table height magnetic reader top right access panel removed Lower Limit Switch Magnetic Reader Upper Limit Switch ...

Страница 50: ... 48 G0603X 25 Extreme Series Planer Page 47 Page 47 Page 47 Page 47 Page 50 Page 50 Page 49 Page 51 Page 51 ...

Страница 51: ...G0603X 25 Extreme Series Planer 49 Page 47 Page 51 Page 51 Page 50 Page 50 Page 50 Page 48 ...

Страница 52: ... 50 G0603X 25 Extreme Series Planer Page 49 Page 48 Page 49 ...

Страница 53: ...G0603X 25 Extreme Series Planer 51 Page 49 ...

Страница 54: ... 52 G0603X 25 Extreme Series Planer Base Parts Breakdown ...

Страница 55: ...TOR CORD 100 P0603X100 BUNDING 250MM 183 PK20M KEY 5 X 5 X 15 109 PW04M FLAT WASHER 10MM 184 P0603X184 HANDLE SHAFT 111 PSS16M SET SCREW M8 1 25 X 10 185 P0603X185 COMPRESSION SPRING 118 P0603X118 BALL BEARING 6203 2NSE 186 PSB52M CAP SCREW M8 1 25 X 10 120 PW01M FLAT WASHER 8MM 187 PSS11M SET SCREW M6 1 X 16 123 P0603X123 PLATE 188 P0603X188 HANDLE SHAFT 129 PK06M KEY 5 X 5 X 10 189 PRP92M ROLL P...

Страница 56: ...0603X214 SPECIAL HEX NUT M25 1 5 240 P0603X240 CHAIN 40 X 54 215 P0603X215 SPROCKET PLATE 241 P0603X241 CHAIN 40 X 84 220 P0603X220 REAR COVER 248 PSB64M CAP SCREW M10 1 5 X 25 221 P0603X221 STRAIN RELIEF NB 2430 251 P0603X251 JUNCTION BOX COVER 222 P0603X222 STRAIN RELIEF NB 1216 252 P0603X252 TERMINAL BLOCK 223 P0603X223 PLATE 253 P0603X253 BUTTON HD CAP SCR M5 8 X 10 225 P0603X225 LIFTING HOOK ...

Страница 57: ...G0603X 25 Extreme Series Planer 55 Column Parts Breakdown ...

Страница 58: ...024 LEFT COLUMN 221 P0603X221 STRAIN RELIEF NB 2430 28 PN01M HEX NUT M6 1 224 PN02M HEX NUT M10 1 5 29 P0603X029 KNOB 234 P0603X234 FENDER WASHER 10MM 30 P0603X030 SHAFT 236 PSB70M CAP SCREW M10 1 5 X 45 33 PRP05M ROLL PIN 5 X 30 238 PN03M HEX NUT M8 1 25 36 P0603X036 LEFT PLATE 239 P0603X239 CYLINDER 37 P0603X037 LEFT COVER 242 PW04M FLAT WASHER 10MM 48 PSB91M CAP SCREW M10 1 5 X 75 244 P0603X244...

Страница 59: ...G0603X 25 Extreme Series Planer 57 Electric Parts Breakdown ...

Страница 60: ...P0603X328 CSA CORD 18AWG 2C 970MM 303 P0603X303 FUSE LIGHT 329 P0603X329 LIMIT SWITCH MJ2 1703 304 P0603X304 INNER BOARD 330 P0603X330 LIMIT SWITCH HOUSING 305 P0603X305 OUTER BOARD 331 P0603X331 FUSE BLOCK 306 P0603X306 MAIN MOTOR BUTTON 332 P0603X332 CSA CORD 16AWG 4C 880MM 307 P0603X307 EMERGENCY BUTTON 333 P0603X333 CUTTERHEAD FEED MOTOR 220V OVERLOAD RELAY 308 P0603X308 TABLE BUTTON 334 P0603...

Страница 61: ...G0603X 25 Extreme Series Planer 59 Gearbox Parts Breakdown ...

Страница 62: ...T 407 PRP92M ROLL PIN 8 X 18 429 P0603X429 GEAR 18T 408 P0603X408 LEFT GEAR BOX COVER 430 P0603X430 GEAR 24T 409 P0603X409 GASKET 431 P0603X431 SHIFTING FORK 410 PK08M KEY 5 X 5 X 16 432 PRP56M ROLL PIN 4 X 25 411 PK06M KEY 5 X 5 X 10 433 P0603X433 SHIFTING BRACKET 412 P0603X412 OIL SEAL 434 PR01M EXT RETAINING RING 10MM 413 P6204 2RS BALL BEARING 6204 2 RUB SHIELDS 435 PSS02M SET SCREW M6 1 X 6 4...

Страница 63: ...G0603X 25 Extreme Series Planer 61 Headstock Parts Breakdown ...

Страница 64: ...M10 1 5 X 20 226 PSB72M CAP SCREW M10 1 5 X 30 50 PSB47M CAP SCREW M10 1 5 X 40 234 P0603X234 FENDER WASHER 10MM 52 P0603X052 SPROCKET 235 PSB61M CAP SCREW M10 1 5 X 20 53 PR43M EXT RETAINING RING 50MM 236 PSB70M CAP SCREW M10 1 5 X 45 54 P0603X054 LONG REAR ROLLER 237 P0603X237 CHAIN 40 X 72 55 P0603X055 BALL BEARING 6205 2NSE 255 PSS79M SET SCREW M4 7 X 6 56 P0603X056 BALL BEARING 6210 2NSE 257 ...

Страница 65: ...G0603X 25 Extreme Series Planer 63 Table Parts Breakdown ...

Страница 66: ...0603X137 BUTTON HD CAP SCR M4 7 X 6 59 P0603X059 WAVY WASHER 6MM 138 P0603X138 BRACKET 60 PSB50M CAP SCREW M5 8 X 10 139 PSS03M SET SCREW M6 1 X 8 62 P0603X062 SPECIAL SCREW 140 P0603X140 HANDLE 71 PW01M FLAT WASHER 8MM 141 P0603X141 HOUSING BRACKET 96 PSB50M CAP SCREW M5 8 X 10 142 PSB12M CAP SCREW M8 1 25 X 40 108 P0603X108 MIDDLE TABLE 147 P0603X147 SPECIAL SCREW 112 PSB24M CAP SCREW M5 8 X 16 ...

Страница 67: ...P0603X509 G0603X LABEL 501 P0603X501 NOTICE SHIFT GEARBOX LBL 510 P0603X510 INDUSTRIAL PLANER LABEL 502 P0603X502 GEARBOX SPEED LABEL 511 G9987 GRIZZLY LOGO PLATE 503 PLABEL 12A READ MANUAL VERTICAL NS 7 05 512 P0603X512 COVER WARNING LABEL 504 PLABEL 11 SAFETY GLASSES 2 X 3 5 16 513 PLABEL 14 ELECTRICITY LABEL 505 P0603X505 ELECTRIC DISCONNECT LABEL 514 P0603X514 TABLE CONTROL LABEL 506 P0603X506...

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Страница 71: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the ou...

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