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-14-

Model G0555XH

 

(Mfd. Since 1/18)

4.  Connect  wires  as  indicated  in  Figure  9. 

Secure wire connections with wire nuts, and 
wrap them with electrical tape so they will not 
vibrate loose during operation.

5.  Close and secure motor junction box.

Figure 9. Motor rewired to 220V.

Run Capacitor

50uF 250VAC

110 VAC

5-15 Plug

Hot

Hot

Ground

220

VAC

G

Work Lamp

(110V ONLY! 40W Max.)

Rewired for 220V

Start Capacitor

300MFD 250VAC

Ground

Motor (110V)

Run Capacitor

50uF 250VAC

Start Capacitor

300MFD 250VAC

Ground

Motor (220V)

Rewired for 220V

Ground

Hot

Neutral

6-15 Plug

(As Recommended)

220 VAC

(Machine Body)

Ground

B1

A1

A3

B3

18A 125V
10A 250V

ON/OFF Switch

110 VAC

5-15 Plug

1

2

3

4

1

2

3

4

6.  Install a 6-15 plug on power cord, according 

to  plug  manufacturer's  instructions.  If  plug 
manufacturer's instructions are not available, 
NEMA standard 6-15 plug wiring is provided 
on 

Page 58.

Connect

Wires with 

Nuts Here

To Switch

The  voltage  conversion  MUST  be  performed  by 
an electrician or qualified service personnel.  The 
voltage  conversion  procedure  requires  rewiring 
the motor and installing the correct plug. The nec-
essary wiring diagrams are provided in the 

Wiring 

section, beginning on 

Page 57 for your reference.

IMPORTANT:  If the diagram on the motor con-
flicts with the diagrams in the 

Wiring section, the 

motor may have changed since the manual was 
printed. Use the diagram on the motor instead.

Converting Voltage 

to 220V

For your own safety and protection of 

property, consult an electrician if you are 

unsure about wiring practices or electrical 

codes in your area.

To convert Model G0555XH to 220V:

1.  DISCONNECT MACHINE FROM POWER!

2.  Cut off existing 5-15 plug.

3.  Open  motor  junction  box,  then  remove  two 

wire nuts indicated in 

Figure 8.

Figure 8. Inside motor junction box.

Run Capacitor

50uF 250VAC

110 VAC

5-15 Plug

Hot

Hot

Ground

220

VAC

G

Work Lamp

(110V ONLY! 40W Max.)

Rewired for 220V

Start Capacitor

300MFD 250VAC

Ground

Motor (110V)

Run Capacitor

50uF 250VAC

Start Capacitor

300MFD 250VAC

Ground

Motor (220V)

Rewired for 220V

Ground

Hot

Neutral

6-15 Plug

(As Recommended)

220 VAC

(Machine Body)

Ground

B1

A1

A3

B3

18A 125V
10A 250V

ON/OFF Switch

110 VAC

5-15 Plug

1

2

3

4

1

2

3

4

To Switch

Items Needed 

Qty

• 

Phillips Head Screwdriver #2 ..................... 1

• 

Electrical Tape ............................ As Needed

• 

Wire Nut (14 AWG x 3) .............................. 1

• 

Plug 6-15 .................................................... 1

• 

Wire Cutters/Stripper .................................. 1

Remove These

Wire Nuts

Содержание G0555XH

Страница 1: ...NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TKAB19506 PRINTED IN TAIWAN MODEL G0555XH 14 EXTREME SERIES RESAW BANDSAW OWNER...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...on Overview 32 General Overview 33 Disabling Locking Switch 33 Workpiece Inspection 34 Setting Upper Blade Guide Height 34 Table Tilt 35 Blade Selection 35 Blade Selection Chart 38 Blade Care Break In...

Страница 4: ...per tech support and it helps us determine if updated documenta tion is available for your machine Manufacture Date Serial Number Manual Accuracy We stand behind our machines If you have ques tions or...

Страница 5: ...r workpiece e Hold workpiece firmly against table Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Motor Blade...

Страница 6: ...crew Ensures table remains level across blade slot gap and does not become warped or bent when heavy workpieces are loaded on table Always keep installed and secured except when changing blades C D E...

Страница 7: ...lade K Guide Post Lock Knob Secures guide post in position after adjustment Blade Tension Tracking Table Tilt L Blade Tension Knob Increases decreases blade tension refer to Page 26 for more informati...

Страница 8: ...ght 22 x 23 x 80 in Must Ship Upright Yes Electrical Power Requirement 110V or 220V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 15A at 110V 7 5A at 220V Minimum Circuit Size 20A...

Страница 9: ...Right 45 deg Table Tilt Adjustment Type Manual Floor to Table Height 44 5 8 in Fence Locking Position Front Fence is Adjustable for Blade Lead Yes Resaw Fence Attachment Included Yes Miter Gauge Incl...

Страница 10: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Страница 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 12: ...rm against table fence when cutting to avoid loss of control If necessary use a jig or other work holding device HAND PLACEMENT Placing hands or fingers in line with blade during operation may result...

Страница 13: ...peration and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure a...

Страница 14: ...d receptacle Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE Figure 7 Typical 6 15 plug and receptacle Grounding Prong Current Carrying Prongs 6 15 PLUG GROUNDED 6 15 RECEPTACLE For 110...

Страница 15: ...condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft The work lam...

Страница 16: ...an or qualified service personnel The voltage conversion procedure requires rewiring the motor and installing the correct plug The nec essary wiring diagrams are provided in the Wiring section beginni...

Страница 17: ...ed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely s...

Страница 18: ...inventory C Figure 11 Box 2 inventory D E Figure 12 Hardware bag inventories Inventory Figures 10 12 Qty A Main Bandsaw Body not shown 1 B Table 1 C Table Insert 1 D Fence Face 1 E Miter Gauge 1 F Fen...

Страница 19: ...Model G0555XH Mfd Since 1 18 17 USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw Hardware Recognition Chart...

Страница 20: ...per optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Страница 21: ...machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi...

Страница 22: ...ng sure trunnion bolts are hanging out bot tom of trunnion base see Figure 18 Blade Table Insert Removed Table Gap Table Gap 2 Attach two rubber feet to bottom of cabinet stand as shown in Figure 15 w...

Страница 23: ...sert and gap screw installed 12 Install fence support using 2 M6 1 x 12 cap screws and 2 6mm flat washers see Figure 20 Figure 20 Fence support installed x 2 Fence Support Table Insert Gap Screw Assem...

Страница 24: ...e lock lever and guide plate installed Fence Base Rail Fence Base Guide Plate Fence Lock Lever Fence Lock Lever in Down Locked Position 19 Mount fence to fence base sliding T channel see Figures 26 27...

Страница 25: ...e performing other necessary adjustments Below is an overview of all the adjustments and the order in which they should be performed 1 Initial Blade Tracking 2 Test Run 3 Tension Blade 4 Adjusting Bla...

Страница 26: ...this proce dure proceed to Test Run on page 25 If blade is NOT properly tracking then con tinue with this procedure to adjust it Blade tracking is primarily affected by the tilt of the upper wheel kno...

Страница 27: ...aft Padlock 5 Try to start machine by pressing switch button Machine should NOT start If it does start the switch disabling feature is not functioning properly and the switch must be replaced To test...

Страница 28: ...dures fine tune the blade tension Using the flutter method you intentionally loosen the blade until it just passes the point of being too loose when it begins to flutter Then you gradually tighten th...

Страница 29: ...6 Re adjust blade guides refer to Adjusting Blade Support Bearings and Adjusting Blade Guide Bearings on Pages 27 28 for instructions When using different size blades the blade tensioning system may...

Страница 30: ...016 away from the bearing edge To adjust upper and lower blade guides 1 DISCONNECT MACHINE FROM POWER 2 Familiarize yourself with blade guide controls shown in Figure 36 3 Loosen thumbscrew on forward...

Страница 31: ...t the guide bearings when the blade is against the rear support bearing during the cut Figure 38 Blade guide bearings adjusted against both sides of blade 8 Tighten cap screws to lock blade guides in...

Страница 32: ...40 against the frame to secure setting 7 Rest table on positive stop bolt then re tight en table lock knobs 8 Observe position of table tilt pointer on tilt scale located underneath front of table se...

Страница 33: ...rther adjust ments are required If distances are different continue with Step 6 Figure 43 Location of trunnion bracket flange bolts Flange Bolts 3 of 6 6 Loosen six flange bolts that secure table to t...

Страница 34: ...OMMEND that you read books review industry trade magazines or get formal training before beginning any projects Regardless of the content in this section Grizzly Industrial will not be held liable for...

Страница 35: ...supervised operation disable and lock the switch before leaving machine unattended Place key in a well hidden or secure location 0 12 0 15 The bandsaw is one of the most versatile wood cutting tools i...

Страница 36: ...e dislodged and hit the operator and bind or break the blade which might then fly apart Always visually inspect your workpiece for these items If they can t be removed DO NOT cut the workpiece Large L...

Страница 37: ...Tooth Rake The angle of the tooth face from a line perpendicular to the length of the blade F Gullet Depth The distance from the tooth tip to the bottom of the curved area gullet G Tooth Pitch The dis...

Страница 38: ...ed cutting radius per blade width Straight Cutting Use the largest width blade that you own Large blades excel at cutting straight lines and are less prone to wander known as blade lead refer to Page...

Страница 39: ...ured as TPI teeth per inch tooth pitch determines the number of teeth More teeth per inch fine pitch will cut slower but smoother while fewer teeth per inch coarse pitch will cut rougher but faster As...

Страница 40: ...M Crosscutting Thin Stock R H S F Crosscutting Thick Stock R H S M Crosscutting Round Stock R H S F M R H S F M Miter Cut R H S F M Tenons R H S M R H S M Sharp Curves R H S F Gradual Curves R H S F...

Страница 41: ...piece thickness The general rule of thumb is to have no less than two teeth in contact with the workpiece at all times during cutting Blade Care Break In Blade Care A bandsaw blade is a thin piece of...

Страница 42: ...lade cover on guide post then with gloved hands slide blade off of both wheels 5 Rotate blade 90 and slide it through slot in table to remove it Blade changes entail removing the existing blade instal...

Страница 43: ...saw ON and wait for it to come to full speed Slowly feed workpiece into blade until blade is completely through workpiece Figure 58 shows an example of a ripping operation Figure 58 Example of a rippi...

Страница 44: ...m 3 to 6 TPI because they offer larg er gullet capacities for clearing sawdust which reduces heat buildup and strain on the motor Crosscutting Crosscutting is the process of cutting across the grain o...

Страница 45: ...ere cutting a single piece see Figure 61 for an example of a stacked cut setup Figure 61 Example of a stacked cut setup Stacked Cuts Cutting Curves When cutting curves simultaneously feed and turn the...

Страница 46: ...ersonal injury or machine damage To reduce this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessori...

Страница 47: ...e off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron surfaces on the table by wiping it clean after every use...

Страница 48: ...saw dust from building up on the tire The brush should be checked daily and cleaned when it becomes dirty There are adjustment brackets that allow the brushes to be adjusted for bristle wear 6 Apply a...

Страница 49: ...rate pressure too heavy 3 Belt slipping oil grease on belt 4 Blade slipping on wheels 5 Motor wired incorrectly 6 Run capacitor at fault 7 Pulley sprocket slipping on shaft 8 Centrifugal switch at fa...

Страница 50: ...e 30 2 Adjust guides properly Replace blade guides if worn 3 Check blade rotation Reverse blade if necessary Page 40 4 Feed workpiece straight into blade 5 Adjust wheels to be coplanar Page 54 6 Adjus...

Страница 51: ...oth type TPI is cor rect Page 35 4 Position upper blade guides to just clear workpiece Properly adjust blade guides support bearings Pages 27 28 5 Replace blade Page 40 6 Adjust blade tracking Page 23...

Страница 52: ...is approximately 1 4 deflec tion Deflection is checked by pushing the V belt with moderate pressure as shown in Figure 65 and noting how much it moves If V belt is not properly tensioned perform follo...

Страница 53: ...ews 4 Pivot motor to right as viewed from front of bandsaw so upper cap screw slides to right in slot this will release V belt tension 5 Roll V belt off pulleys 7 Remove wheel from shaft Make sure not...

Страница 54: ...31 to complete this procedure Shimming Table Correcting Blade Lead Bandsaw blades may wander off the cut line when sawing as shown in Figure 69 This is called blade lead Blade lead is usually caused...

Страница 55: ...e 2 Slide bandsaw fence out of the way and cut along line halfway through board Turn bandsaw OFF and wait for the blade to stop Do not move board 3 Clamp board to bandsaw table then slide fence over t...

Страница 56: ...nded Wrench or Socket 13mm 1 Open Ended Wrench or Socket 19mm 1 Checking Wheel Alignment 1 DISCONNECT MACHINE FROM POWER 2 Remove table 3 With blade on and properly tensioned hold a straightedge close...

Страница 57: ...be coplanar 3 With straightedge touching both rims of wheel that does not need to be adjusted measure distance away from other wheel with a fine ruler as shown in Figure 73 The distance measured with...

Страница 58: ...released If all tension is not released the lower spacer needs to be threaded farther down the shaft toward slid ing bracket 4 Loosen setscrews in both of the spacers indi cated in Figure 75 5 Back s...

Страница 59: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 60: ...NLY 40W Max Rewired for 220V Start Capacitor 300MFD 250VAC Ground Motor 110V Run Capacitor 50uF 250VAC Start Capacitor 300MFD 250VAC Ground Motor 220V Rewired for 220V Ground Hot Neutral 6 15 Plug As...

Страница 61: ...AD ELECTRICAL SAFETY ON PAGE 57 Electrical Component Wiring Photos Figure 76 Control panel wiring Figure 78 Motor junction box wiring 110V Wiring Connections Figure 79 Start and run capacitors Figure...

Страница 62: ...137 138 139 134 140 141 116 117 118 50 49 51 58 58 55 56 57 64 76 90A 250 251 84 252 253 254 255 256 257 90 258 259 260 261 262 263 264 265 266 267 92 91 234 235 253 160 162 161 11 5 11 1 11 2 11 6 1...

Страница 63: ...Y 65 P0555XH065 BLADE GUARD LEFT 13 P0555XH013 SET SCREW M6 1 X 12 66 P0555XH066 TAP SCREW FLAT WASHER 14 P0555XH014 ON OFF SWITCH PUSH BUTTON 67 P0555XH067 TAP SCREW M3 5 X 16 15 P0555XH015 TAP SCREW...

Страница 64: ...143 P0555XH143 BUTTON HD CAP M8 1 25 X 20 254 P0555XH254 SCALE 144 P0555XH144 FLAT WASHER 8MM 255 P0555XH255 PHLP HD SCR M4 7 X 10 150 P0555XH150 LOWER LOCK COLLAR 256 P0555XH256 CARRIAGE BOLT M8 1 2...

Страница 65: ...79 122 121 123 80 85 86 129 128 127 128 87 81 89 89A 93 122 121 83 80 85 86 129 82 127 128 87 81 89 200 97 237 240 241 242 238 239 114 83 95A 105 108 109 236 106 110 101 102 104 104A 103 111 98 201 2...

Страница 66: ...CAP SCREW M6 1 X 25 101 P0555XH101 TRUNNION 213 P0555XH213 FIXED CAM 102 P0555XH102 SCALE 215 P0555XH215 HEX NUT M8 1 25 103 P0555XH103 TRUNNION CLAMP SHOE 216 P0555XH216 FLANGE SCREW M4 7 X 6 104A P0...

Страница 67: ...555X311 DOOR 303 P0555X303 EXTREME SERIES LOGO 312 P0555X312 DOOR LATCH ASSEMBLY 304 P0555X304 HEX NUT M6 1 313 P0555X313 GRIZZLY LOGO PLATE 305 P0555X305 LOCK WASHER 6MM 314 P0555X314 FLAT WASHER 10M...

Страница 68: ...7 Maintain adjustment of blade tension tracking guides 8 Keep upper guide adjusted to just clear the workpiece 9 Hold workpiece firmly against table to maintain control 10 Only run saw with wheel cove...

Страница 69: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 70: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 71: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Страница 72: ......

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