Grizzly G0510ZW Скачать руководство пользователя страница 37

Model G0510ZW (Mfd. Since 9/16)

-35-

SECTION 6: MAINTENANCE

For  optimum  performance  from  your  machine, 
follow this maintenance schedule and refer to any 
specific instructions given in this section.

Daily Check
• 

Loose mounting bolts.

 

Damaged shaper bits.

• 

Clean/lubricate table and miter gauge.

 

Worn or damaged wires.

 

Any other unsafe condition.

Weekly Maintenance  
• 

Check/clean/lubricate  offset  adjustment  on 
fence

Monthly Check
• 

V-belt tension, damage, or wear.

• 

Clean/vacuum  dust  buildup  from  in  and 
around cabinet and off motor.

• 

Check/lubricate spindle elevation housing.

Annually
• 

Replace V-belt.

Schedule

To reduce risk of shock or 

accidental startup, always 

disconnect machine from 

power before adjustments, 

maintenance, or service.

Cleaning  the  Model 

G0510ZW

  is  relatively  easy. 

Vacuum  excess  wood  chips  and  sawdust,  and 
wipe off the remaining dust with a dry cloth. Blow 
out hard-to-reach areas with compressed air, and 
keep  the  spindle  clear  of  wood  dust  and  chips. 
If  any  resin  has  built  up,  use  a  resin  dissolving 
cleaner to remove it. 

Protect  the  unpainted  cast  iron  table  by  wiping 
it  clean  after  every  use—this  ensures  moisture 
from  wood  dust  does  not  remain  on  bare  metal 
surfaces.  Keep  the  table  rust-free  with  regular 
applications of products like G96

®

 Gun Treatment, 

SLIPIT

®

, or Boeshield

®

 T-9.

Cleaning & 

Protecting

Lubrication

The only parts on this machine that require peri-
odic  lubrication  is  where  the  spindle  cartridge 
rides on the elevation housing. Use a light grease 
or  anti-seizing  compound  on  the  ways.  The  fre-
quency of lubrication depends on the amount you 
use  the  shaper.  As  a  habit,  inspect  this  area  at 
least once a month.

Figure 49. Boeshield® T-9 spray.

G2871—Boeshield

®

 T-9 12 oz Spray

G2870—Boeshield

®

 T-9 4 oz Spray

Perfect  for  unpainted  cast  iron  surfaces,  this 
ozone-friendly  protective  spray  penetrates  deep 
and  really  holds  up  against  corrosive  environ-
ments. Lubricates metals for months and is also 
safe for use on most paints, plastics, and vinyls. 
Developed by Boeing engineers for aircraft appli-
cations—this is the best!

Содержание G0510ZW

Страница 1: ...factured since 9 16 COPYRIGHT JANUARY 2016 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2016 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...Installing Cutters 22 Installing Router Bits 23 Changing Cutter Rotation 23 Adjusting Spindle Height 24 Fence Adjustments 24 Straight Shaping 25 Partial Face Removal 26 Perimeter Cutting 27 Rub Colla...

Страница 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Страница 5: ...with the names and locations of the controls and features shown below to better understand the instructions in this manual A D G J H K E F I M L N O For Your Own Safety Read Instruction Manual Before...

Страница 6: ...miter slot Forward Reverse FOR REV Switch Changes spindle direction for specific work applications Switch is located on motor junction box Work Area Controls Figure 1 Work area components Miter Gauge...

Страница 7: ...eight 164 lbs Length x Width x Height 28 x 26 x 23 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 14A Minimum Circuit Size...

Страница 8: ...t Height 3 8 in Construction Table Precision Ground Cast Iron Body Assembly Cast Iron Cabinet Pre Formed Steel Fence MDF Miter Gauge Aluminum Plastic Guard Cast Iron Spindle Bearings Shielded Permanen...

Страница 9: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Страница 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 11: ...er type of guard is installed and correctly positioned before operation CONTOUR SHAPING To reduce risk of unin tentional cutter contact while freehand shaping or using a rub collar as a guide always u...

Страница 12: ...rsized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Страница 13: ...rd size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matchi...

Страница 14: ...y or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZARD Keep children a...

Страница 15: ...ly 1 C Fence Assembly 1 D Miter Gauge 1 E Stand Sides 2 F Fence Faces 2 G Cross Braces 2 H Table Insert 13 4 1 I Spindle Wrench 26mm 1 J Safety Guard Attachment Bar 1 K Starting Pins 2 L Safety Guard...

Страница 16: ...5mm Hardware Recognition Chart...

Страница 17: ...per optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Страница 18: ...r required space allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate th...

Страница 19: ...lly tighten nuts and bolts at this time 2 Attach remaining stand side to other end of cross braces Stand assembly should now look similar to Figure 11 Figure 11 Stand fully assembled Rubber Foot Figur...

Страница 20: ...t bar to mounting post with 2 M8 1 25 x 12 hex bolts and 2 flat washers see Figure 15 15 Attach safety guard to bar with 2 M4 7 x 10 Phillips head screws and 2 M4 7 hex nuts Completed safety guard ass...

Страница 21: ...are spindle for test run 1 Remove 2 hex bolts and pulley guard as shown in Figure 16 to access drawbar nut Figure 16 Location of pulley guard Pulley Guard Hex Bolt Hex Bolt 2 Verify spindle and spindl...

Страница 22: ...ath can result from using this machine BEFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test ru...

Страница 23: ...s outfeed side of machine for proper fence support and to make sure workpiece can safely pass through cutter bit without interference 5 Removes any clothing apparel or jewelry that may become entangle...

Страница 24: ...router bits in your shaper you must first convert the shaper to a router table Refer to the Router Table Conversion instruc tions on Page 39 to learn how to do this Installing Cutters The G0510ZW ope...

Страница 25: ...ars Page 26 Read through the entire manual carefully before attempting to make any cuts with your shaper Otherwise serious personal injury could occur Installing Router Bits In order to use router bit...

Страница 26: ...for the workpiece as it passes over the cutter To adjust fence for straight shaping 1 Loosen fence lock lever see Figure 23 2 Adjust infeed fence so cutter will remove desired amount of stock Note To...

Страница 27: ...er gauge to feed material along fence face when straight shaping Use a push stick and hold downs to keep workpiece in position Straight Shaping When shaping straight stock use the fence assembly Refer...

Страница 28: ...stock face 1 DISCONNECT MACHINE FROM POWER 2 Adjust infeed fence to approximate desired depth of cut and lock infeed fence in place 3 Use straightedge to adjust outfeed fence to same plane as infeed...

Страница 29: ...ping curved or irregular workpieces such as arched doors or round table tops and to limit the depth of your cut When using a solid rub collar do not use excessive pressure when running your workpiece...

Страница 30: ...Collar Between Cutters Irregular Shaping Irregular or freehand shaping takes a high degree of skill and dexterity The fence assembly is not used in irregular shaping so rub collars must be used Refer...

Страница 31: ...on Page 32 Starting Block Clamp Pattern w Hand Holds Using Starting Block Using Starting Pin 1 DISCONNECT MACHINE FROM POWER 2 Remove fence assembly by removing fence pivot knobs and flat washers and...

Страница 32: ...ved Planning ahead you can best decide which rub collars are best suited for your applica tion Always perform test cuts on scrap stock to ensure pattern works as required Figure 37 Position of pattern...

Страница 33: ...nded accessories order online at www grizzly com or call 1 800 523 4777 C2009 1 2 Rabbet 1 2 Bore 2 Diameter 1 2 Cutting Length C2013 Drop Leaf Cove 1 2 Bore 21 8 Diameter 63 64 Cutting Length C2014 G...

Страница 34: ...earing rub collars W1159 Spacer 1 2 Bore 1 OD 1 4 High W1160 Spacer 1 2 Bore 1 OD 3 8 High W1161 Spacer 1 2 Bore 1 OD 1 2 High W1162 Spacer 1 2 Bore 1 OD 3 4 High W1163 Spacer 1 2 Bore 1 OD 1 High Spa...

Страница 35: ...ure 40 Model H5542 66 Pc 1 4 shank router bit set Figure 44 T23878 Shaper book T23878 The Missing Shop Manual Shaper The tool information you need at your fingertips In Missing Shop Manual Shaper wood...

Страница 36: ...leveling requirement Adjustable in height from 263 8 to 441 8 Approximate shipping weight 62 lbs 1000 Lb Capacity order online at www grizzly com or call 1 800 523 4777 H5543 6 Pc Roundover Set 1 4 Sh...

Страница 37: ...pindle clear of wood dust and chips If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron table by wiping it clean after every use this ensures moisture...

Страница 38: ...table for machine 2 Fence jig loose or misaligned 3 V belt slipping 4 Motor wired incorrectly 5 Plug receptacle at fault 6 Pulley slipping on shaft 7 Motor bearings at fault 8 Machine undersized for t...

Страница 39: ...ow to dry if moisture is more than 20 2 Replace or have cutter professionally sharpened Chipping 1 Knots or conflicting grain direction in wood 2 Nicked or chipped cutter 3 Feeding workpiece too fast...

Страница 40: ...t Guard 4 Tighten motor mount plate bolts test tension and check pulleys alignment 5 Repeat Steps 2 3 until tension is correct and pulleys are aligned 1 DISCONNECT MACHINE FROM POWER 2 Remove spindle...

Страница 41: ...ECT MACHINE FROM POWER 2 Remove cutter guards as well as spindle lock nut and any cutters or rub collars installed on spindle see Figure 55 Figure 55 Removing spindle lock nut and cutter Spindle Lock...

Страница 42: ...snapped into collet nut Collet Nut Taper Nut Collet 8 Insert collet assembly into spindle cartridge and tighten until collet nut and collet are flush on top as shown in Figure 58 9 Place table spacer...

Страница 43: ...NECT MACHINE FROM POWER 2 Remove drawbar guard from beneath table to access taper nut 3 Remove any router bits installed in collet 4 Remove table and table spacers from the shaper by loosening bolts s...

Страница 44: ...sure screws are countersunk deep enough so workpiece will not come in contact with heads of screws Check screw depth after each pass to ensure that screws will not contact knives Fence Board Alignmen...

Страница 45: ...bly features factory sealed bearings A sealed bearing requires no lubrication during its lifetime If a bearing fails your shaper will probably devel op a noticeable rumble which increases when the mac...

Страница 46: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters...

Страница 47: ...SWITCH viewed from rear 5 15 PLUG 110VAC Neutral Hot Ground GND Top Bottom GND U2 Z1 Z2 U1 QKS 6 20 110V 250V 15A Start Capacitor CD60 300MFD 125VAC Figure 67 Motor junction box wiring with cover rem...

Страница 48: ...83 84 85 86 87 88 89 90 91 92 93 117 97 98 99 100V2 1 100V2 2 100V2 3 100V2 4 100V2 5 100V2 6 100V2 7 101 102 104 106 107 2 107 1 108 109 110 11 11 21 21 13 21 21 21 21 112 13 103 114 115 111 35 100V2...

Страница 49: ...10ZW071 STAR KNOB 12MM PINNED 24 P0510ZW024 WORK TABLE 74 P0510ZW074 SPINDLE NUT 1 2 13 25 P0510ZW025 TABLE INSERT 1 3 4 75 P0510ZW075 KEYED SPINDLE WASHER 1 2 26 P0510ZW026 STARTING PIN 8 X 75 76 P05...

Страница 50: ...6 P0510ZW100V2 6 CENTRIFUGAL SWITCH 111 P0510ZW111 WAVY WASHER 45MM 100V2 7 P0510ZW100V2 7 CONTACT PLATE 112 P0510ZW112 KEY 5 X 5 X 22 100V2 8 P0510ZW100V2 8 STRAIN RELIEF PG11 TYPE 2 113 P0510ZW113 C...

Страница 51: ...loves or jewelry 4 Disconnect power before changing cutters or adjusting servicing shaper 5 Before starting ensure shaper is stable and properly set up guards are in place and both spindle nuts are ti...

Страница 52: ...50 Model G0510ZW Mfd Since 9 16...

Страница 53: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 54: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 55: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 56: ......

Отзывы: