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INSTRUCTION MANUAL

GATOR

®

EK628

Battery-powered

Crimping Tool

Read

and

understand

all of the instructions

and safety information in this manual before

operating or servicing this tool.

52023597 REV 3

© 2008 Greenlee Textron Inc.

5/08

Serialnummer

1
2
3
...
»

Содержание GATOR EK628

Страница 1: ...ATOR EK628 Battery powered Crimping Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 52023597 REV 3 2008 Greenlee Textron Inc 5 08 Serialnummer ...

Страница 2: ...nance procedures for the following Greenlee tool EK628 Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com All specifications are nominal and may change as design improvements occur Greenlee Textron Inc shall not be liable for damages resulting from misapplication or misuse of its products GATOR i...

Страница 3: ...ar energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operat ing or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks High pressure oil easily punctures ...

Страница 4: ...service or maintenance other than as described in this manual Injury or damage to the tool may result Failure to observe this precaution may result in injury and property damage Note Keep all decals clean and legible and replace when necessary Do not dispose of batteries in a fire They will vent fumes and may explode Failure to observe this warning could result in severe injury from harmful fumes ...

Страница 5: ...Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil Shell Tellus T 15 Recommended Operating Temperature Range 15 C 5 F through 50 C 120 F Crimping Capacities Maximum Crimping Force 53 4 kN 6 tons Average Crimping Time 4 seconds Average Crimps per Charge approximately 70 Battery Charging Voltage 9 6 V Charging Time 45 min 1 Lock Pin 2 Crimping Jaws 3 Retract Button 4 Battery Lock 5 Battery Ca...

Страница 6: ...l is not designed for continuous use After 30 to 40 crimping cycles allow the crimping tool to cool for 15 minutes Do not place the tool in a vise The crimping tool is designed for hand held operation This tool may be used in damp or wet environ ments however we recommend air drying the tool before use if it becomes soaked Damage may result when the tool is operated prior to drying out when electr...

Страница 7: ...nd die on the connector Start in the center for splices and on the end nearest the pad for terminals 2 Activate the tool by pulling the trigger Continue to hold the trigger until the ram retracts This is the signal that the crimp is complete 3 Continue crimping the connector until the correct number of crimps has been completed Work from the center to the outer edges for splices alternat ing sides...

Страница 8: ... 0 AWG KA22 4 0 06753 4 0 AWG KA22 250 06754 250 kcmil KA22 300 06755 300 kcmil KA22 350 06756 350 kcmil Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blackburn FCI Burndy Ilsco Panduit T B Penn Union No o...

Страница 9: ...cted return the tool to an authorized Greenlee service center for inspection Skin injection hazard Do not use hands to check for oil leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek medical help immediately to remove oil After use 1 Wipe all tool surfaces clean with a damp cloth and mild detergent Do not use solvents or flammable liquids to cle...

Страница 10: ...kford IL 61109 2988 USA 815 397 7070 10 56 54 53 55 50 30 31 32 33 34 35 36 37 38 39 51 23 22 21 20 50 52 70 71 72 73 74 76 77 75 78 Motor Assembly Pump Housing Unit Relief Valve Unit and Piston Pump Assembly 1 11 68 62 67 63 9 64 65 60 60 61 66 61 10 12 8 7 6 13 Illustrations Main ...

Страница 11: ...ng Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 90 91 92 93 94 95 96 97 100 101 103 102 99 98 116 115 118 117 111 117 118 114 113 110 110 Illustrations Ram Unit and Crimping Jaw Unit D3 ...

Страница 12: ...c 2 75 Screw 2 76 Gear lube 1 5 g 1 77 Motor adapter 1 78 Motor electric 1 Key Part No Description Qty Key Part No Description Qty 50032410 Ram unit includes 90 103 90 50032542 Sheath 1 91 50032550 Shoulder bolt 1 92 50032569 Disc 1 93 50032585 Compression spring 1 94 50032623 Washer 1 95 O ring 1 96 50019295 Screw 1 97 50032631 Ram housing 1 98 50032640 Compression spring 1 99 50032658 Locking pi...

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