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13

Furnace Section

Important !!

This section of the manual is only to supplement the furnace manufacturers manual.

You must thoroughly read this manual and the furnace manufacturer’s manual before

doing any installation, operation, or maintenance of the make-up air unit.

WARNING !!

If You Smell Gas:

1. Open all Windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.

For Your Safety!!

The use and storage of gasoline
and other flammable vapors and
liquids in the vicinity of this
appliance is hazardous.

Gas Supply Pressure Requirements

All furnace sizes require the same amount of gas supply pressure. Single furnaces (furnace input 100 to 400 MBH)

have a single 3/4" connection, double furnaces (furnace input 500 to 800) have two 3/4" connections, and triple

furnaces (furnace input 1050 to 1200) have three 3/4" connections.

Natural: 6 to 14 in. wg
LP: 11 to 14 in. wg

For input rates see the furnace manufacturer's recommendations.

Furnace Maintenance

The following procedure should be completed before every heating season by a qualified service person.

1.

Remove and inspect burner. Check burner ports and burner mixing tubes for cleanliness. Also inspect 
pilot assembly.

2.

While the burner is removed, use a mirror and flashlight to look at bottom of heat exchanger and inside 
heat exchanger tubes. Check for any signs of corrosion, cracks, or soot. Also, inspect outside of heat 
exchanger for any cracks or signs of overheating.

3.

Inspect main burner gas orifices in gas manifold to make sure they are not blocked with spider webs. Use 
a toothpick for cleaning if necessary. Also remove and inspect pilot orifice. If dirty or damaged clean or 
replace.

4.

Check combustion air openings and vent system. Clear of any debris.

5.

Run unit and check general operations.

6.  Inspect pilot and main burner flames. Observe burner flames to ensure that they are burning straight and 

clean and there are well defined inner cones. If an abnormal flame is observed, check furnace 
manufacturer's manual for proper adjustments.

7.

Check for correct blower rpm.

8.

Check high and low manifold pressures.

Содержание IG-100

Страница 1: ...t exchanger failure do not locate any gas fired units in areas where chlorinated halogenated or acid vapors are present in the atmosphere This manual is the property of the owner and is required for f...

Страница 2: ...for both obvious and hidden damage If damage is found record all necessary information on the bill of lading and file a claim with the final carrier Check to be sure that all parts of the shipment in...

Страница 3: ...apter is only a guide and is not intended to be used as support for the ductwork 3 Before beginning this installation Make sure that there is room to access the unit from all sides The inlet must be l...

Страница 4: ...d down stream where there is good air mixture and where it is away from dead spots in the ductwork Sometimes this can only be done through trial and error Too far from the unit may cause delay problem...

Страница 5: ...to lag in place Prepunched holes are provided Locate extension so the tall louvered side is over the exhaust opening as shown in illustration Step 4 Install Ductwork Exhaust Exhaust ductwork must be...

Страница 6: ...xhaust fan prior to the supply unit will allow for easier installation of options Step 7 Install Supply Unit Use a crane and a spreader bar hooked to the factory lifting lugs as shown in the diagram t...

Страница 7: ...used as support for the ductwork Before beginning this installation Make sure that there is room to access the unit from all sides The inlet must be located at least 10 feet away from any exhaust ven...

Страница 8: ...furnace is turned on and the gas controls are calling for heat For units with combination extension 1 Wire power lead for CUBE through side breather tube 2 The power lead should be of sufficient lengt...

Страница 9: ...Provides proper fusing for supply and exhaust fan motor 4 Motor Starters 120 Volt magnetic contacts for starting motors comes standard with electronic overload Can be provided with auxiliary contacts...

Страница 10: ...e method in the ductwork away from the blower Other methods can be used but should be proven and accurate To adjust the air volume change the fan rpm or the system static See Trouble Shooting section...

Страница 11: ...ace damper motor System static pressure too high Improve ductwork to eliminate losses using good duct practices Blower speed too low Check for correct drives and rpm with catalog data Dampers or regis...

Страница 12: ...out of either side of the unit If washable filters are installed they can be washed in warm soapy water An adhesive spray can be applied to increase filter efficiency If disposable filters are install...

Страница 13: ...commendations Furnace Maintenance The following procedure should be completed before every heating season by a qualified service person 1 Remove and inspect burner Check burner ports and burner mixing...

Страница 14: ...Replace transformer Check wiring to transformer Is combination gas control on Is limit control tripped Is gas supply valve open Is there sparking at pilot Is there gas to pilot Is the spark gap corre...

Страница 15: ...lve closed and no spark and restart the ignition sequence again After going through this trial wait sequence 3 times the control will wait an additional 1 hour and repeat the process again if necessar...

Страница 16: ...ssure regulator safety shut off valves pilot regulator and manual shut off knob For staged control this valve also controls 50 and or 100 fire 6 Modulating Valve Modulates gas to main burner for prope...

Страница 17: ...setting If the outside air is below 55 F place a jumper wire from terminal 3 to terminal 4 on the amplifier If there is a room override stat remove the wire from terminal 14 on the amplifier and isol...

Страница 18: ...Uses Housing 3 See CUBE literature for complete dimensions and weights of CUBE fan Minimum Distances Required per NFPA 96 FPE Model CUBE Sizes A B C D E 102 98 100 120 130 41 5 20 0 26 5 23 63 24 12 1...

Страница 19: ...Optional V Bank Filters Optional Motorized Intake Damper Optional Recirc Damper Recommended Roof Opening Roof Curb O D Supply Duct H Roof Curb O D w Recirc M Optional Return Duct Furnace Supply Return...

Страница 20: ...Height 2 Optional Recirc Damper Roof Curb O D w Recirc M Optional Return Duct Furnace Supply Return Duct Locations Roof Roof Curb Rec Supply Rec Return Input Duct Duct H M Curb O D O D w Recirc Roof...

Страница 21: ...ly Duct H Lifting Lugs Unit Dimensions F Curb Height 2 1 2 G Curb Height 2 Optional Recirc Damper Roof Curb O D w Recirc Optional Return Duct Furnace Supply Return Duct Locations Roof Roof Curb Supply...

Страница 22: ...Optional Motorized Intake Damper E Gas Connection G Lifting Lugs Lifting Lugs F D Optional V Bank Filters Optional Recirc Damper Roof Curb O D Recommended Roof Opening Roof Curb O D w Recirc M Option...

Страница 23: ...ting Lugs 18 F 48 1 2 Gas Connections Lifting Lugs Lifting Lugs For IG 500 5 Dim IG 500 IG 600 IG 800 J 24 24 24 K 13 11 1 2 8 1 4 L 27 1 2 32 1 2 38 3 4 F Curb Height 2 1 2 G Curb Height 2 Unit Dimen...

Страница 24: ...k Filters Optional Motorized Intake Damper Lifting Lugs 18 F 48 1 2 3 Gas Connections Lifting Lugs Lifting Lugs Unit Dimensions F Curb Height 2 1 2 G Curb Height 2 Optional Recirc Damper Furnace Roof...

Страница 25: ...gs Lifting Lugs Optional Motorized Intake Damper E F 10 Foot Min Recommended Roof Opening Roof Curb O D Supply Duct H Exhaust Duct J K L Furnace Supply Roof Recommended Input Duct H J K L Curb O D Roo...

Страница 26: ...imensions meet minimums required by NFPA 96 8 minimum curb height must be used G Curb Height 6 Gas Connections Lifting Lugs Lifting Lugs 60 1 2 24 Min 53 Min See CUBE literature for recommended exhaus...

Страница 27: ...recommended exhaust duct sizes Furnace Supply Roof Recommended Input Duct Curb O D Roof Opening 500 800 24 x 40 50 1 2 x 108 1 2 47 x 105 Roof Curb Dimensions Roof Curb O D Supply Duct 26 Exhaust Duct...

Страница 28: ...late Information Model ___________________________________________ Volts ___________ Hertz __________ Phase __________ Amps __________________ Mark ___________________ Supply hp _____________ Exhaust...

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