background image

4

Vektor-CD Centrifugal Laboratory Exhaust

®

Problem

Cause

Corrective Action

Excessive noise

Wheel rubbing inlet

Adjust wheel and/or inlet cone. Tighten wheel hub or 
bearing collars on shaft.

V-belt drive

Tighten sheaves on motor/fan shaft. Adjust belt tension. 
Align sheaves properly (see procedure). Replace worn 
belts or sheaves.

Bearings

Replace defective bearing(s). Lubricate bearings. 
Tighten collars and fasteners.

Wheel unbalance

Clean all dirt off wheel. Check wheel balance, replace if 
necessary.

Low CFM

Fan

Check wheel for correct rotation. Check blade position 
of bypass air plenum (BAP) damper, increase fan speed.*

Duct system

Higher pressure than design. Filters need replacement.

High CFM

Fan

Decrease fan speed.

Duct system

Increase BAP damper blade open position. Resize 
ductwork. Access door, filters, dampers not installed.

Static pressure wrong

Duct system has more 
or less restriction than 
anticipated

Change obstructions in system. Use correction factor 
to adjust for temperature/altitude. Adjust set point used 
to control BAP damper modulation. Resize ductwork. 
Clean filters/coils. Change fan speed.*

High horsepower

Fan

Check rotation of wheel. Reduce fan speed.

Duct system

Resize ductwork. Check proper operation of isolation 
and bypass dampers. Check filters and access doors.

Fan doesn’t operate

Electrical supply

Check fuses/circuit breakers. Check for switches turned 
off or disconnected. Check for correct supply voltage.

Drive

Check for broken belts. Tighten loose pulleys.

Motor

Assure motor is correct horsepower and not tripping 
overload protector.

Overheated bearing

Lubrication

Check for excessive or insufficient grease in the bearing.

Mechanical

Replace damaged bearing. Relieve excessive belt 
tension. Align bearings. Check for bent shaft.

Excessive vibration

Belts

Adjust tightness of belts. Replacement belts should be a 
matched set.

System unbalance

Check alignment of shaft, motor and pulleys. Adjustable 
pitch pulleys with motors over 15 hp are especially 
prone to unbalance. Check wheel balance, rebalance if 
necessary.

* Always check motor amps and compare to nameplate rating. Excessive fan speed may overload the motor and result in 

motor failure. Do not exceed the maximum cataloged rpm of the fan.

Troubleshooting

Model  —  General description of fan
S/N 

—  Serial Number assigned by Greenheck, 

 

 

which is a unique identifier for every unit

Mark  —  Customer supplied identification

MODEL
S/N
MARK

®

Unit Identification

The tag below is an example of an identification label on the fan. The information provides general details 
about the fan, as well as containing specific information unique to the unit. When contacting your Greenheck 
representative with future needs or questions, please have the information on this label available.
Tags are mounted in an area which is clearly visible—usually on the side of the fan housing.

Содержание 471555

Страница 1: ...n Electric Code CEC in Canada 2 The rotation of the wheel is critical It must be free to rotate without striking or rubbing any stationary objects 3 Motor must be securely and adequately grounded 4 Do not spin fan wheel faster than maximum cataloged fan rpm Adjustments to fan speed significantly effects motor load If the fan RPM is changed the motor current should be checked to make sure it is not...

Страница 2: ...nal use consider using Tectyl 511M Rust Preventive or WD 40 or the equivalent Receiving Upon receiving the product check to make sure all items are accounted for by referencing the bill of lading to ensure all items were received Inspect each crate for shipping damage before accepting delivery Notify the carrier if any damage is noticed The carrier will make notification on the delivery receipt ac...

Страница 3: ...sed sound levels System Identification Tags Vektor fan systems may arrive in component pieces due to shipping restrictions Individual components of a system have matching identification tags which should be used to identify and assemble the complete system Assembling systems with different identification tags can cause reductions in the fan s performance Standard Fan Configurations The following i...

Страница 4: ...ase and the foundation After the fan isolation base and isolators are installed the entire assembly must be leveled Position the level on the isolation base not the fan shaft for proper leveling Additionally the motor and fan shafts must be level and parallel relative to each other for proper alignment Greenheck Roof Curb for Vektor Systems Install 1 2 in bolt 5 1 2 in maximum bolt spacing 4 in ma...

Страница 5: ...n is missing at least one side panel These areas are the locations where the sections are to be joined together If you have two plenum sections then each one would be missing a side panel If you have a three fan system there are three plenum sections The two end plenum sections would each be missing one side panel and the middle section would not have panels on two sides Please refer to the submit...

Страница 6: ...O ROOF DECK FAN PLENUM AND CURB FAN PLENUM AND CURB FAN AND PLENUM NO CURB FAN AND CURB NO PLENUM Field drilled bolted by others Bypass Air Plenum Structural Support by others 3 16 in silicone gasket by Greenheck Weatherhood with birdscreen optional 5 16 in bolt typical by Greenheck Plenum no Curb to Channel Base Fan Plenum and Curb to Roof Deck Plenum Assembly continued An additional side or acce...

Страница 7: ...e designed and installed by others Guy wire attachments Fan Assembly Stack Extension If fan requires a stack or stack extension install on fan before installing nozzle and windband Place gasketing between any sections blower housing and initial stack Use lifting lugs to position each piece into place Attach stack or stack extension to blower housing using 316 stainless steel bolts provided through...

Страница 8: ...ching ductwork to the plenum care should be taken to ensure a tight fit and proper seal to prevent leakage of the contaminated airstream Ductwork that is a different size than the removable access panel can either use a transition to the plenum s opening size or the access panel can be field modified by cutting an opening to the size of the ductwork Vektor Field Coating Repair Procedure for Scratc...

Страница 9: ... diagram above If fan flow motor speed is to be controlled using a VFD the reduced voltage and frequency supplied to the fan will cause control problems with the isolation damper actuator When a Vektor control sequence requires the use of a VFD it is suggested that the control contractor supply the isolation damper actuator voltage independent of the power supplied to the Vektor fan motor For Vekt...

Страница 10: ...lti speed motors should be checked on low speed during initial start up 4 Check for unusual noise vibration or overheating of bearings Refer to the Troubleshooting section of this manual if a problem develops 5 Grease may be forced out of the bearing seals during initial start up This is a normal self purging feature of this type of bearing Vibration Excessive vibration is the most frequent proble...

Страница 11: ...ts off the sheaves After replacing belts ensure that slack in each belt is on the same side of the drive Belt dressing should never be used Do not install new belts on worn sheaves If the sheaves have grooves worn in them they must be replaced before new belts are installed The proper tension for operating a V belt drive is the lowest tension at which the belts will not slip at peak load condition...

Страница 12: ...D fans use Mobil Mobilith SHC 100 synthetic grease conforming to NCGI Grade 2 Never mix greases made with different bases This will cause a breakdown of the grease and possible failure of the bearing For specific information contact the factory representative or the fan system submittals Service V Belt Drives The V belt drive components when supplied by Greenheck Fan Corporation have been carefull...

Страница 13: ... should be checked after the fan has been in operation for 24 hours and before start up after the unit has been serviced Radial gap is adjusted by loosening the inlet cone ring bolts and centering the cone ring on the wheel If additional adjustment is required to maintain a constant radial gap loosening the bearing bolts and centering the wheel is acceptable as a secondary option Overlap is adjust...

Страница 14: ...upply Check fuses circuit breakers Check for switches turned off or disconnected Check for correct supply voltage Drive Check for broken belts Tighten loose pulleys Motor Assure motor is correct horsepower and not tripping overload protector Overheated bearing Lubrication Check for excessive or insufficient grease in the bearing Mechanical Replace damaged bearing Relieve excessive belt tension Ali...

Страница 15: ...______________ _________________________________________________ _________________________________________________ Maintenance Log Date___________________ Time______________ AM PM Notes ___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ ____________________...

Страница 16: ...hould be returned to the nearest authorized motor service station Greenheck will not be responsible for any removal or installation costs As a result of our commitment to continuous improvement Greenheck reserves the right to change specifications without notice Greenheck Catalog Vektor CD provides additional information describing the equipment fan performance available accessories and specificat...

Отзывы: