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APPENDIX A - CONTROL MODULE

A.5 Operation

Module continuously monitors boiler water temperature and 

fi

 res or shuts off burner based on this temperature data.

1. 

When “Call for Heat” occurs, control enables circulator 

and monitors boiler water temperature to determine 

whether thermostat can be satis

fi

 ed without 

fi

 ring 

burners.  

Table 7   - Operation State Codes

State 

Code 

Number

De

fi

 nition

Explanation

1

Idle

Standby - no call for heat

Circulator

Heat request present. Boiler temperature suf

fi

 ciently high to run circulator pump 

only.

2

Wait for pressure switch 

to open

Inducer is off.  Control waits for pressure switch to open.
Checked at beginning of heat cycle before turning on inducer.
If pressure switch does not open in 60 seconds, control goes to State 11.

3

Wait for pressure switch 

to close

Inducer is turned on.  Control waits for pressure switch to close.
Checked at beginning of heat cycle after turning on inducer.
If pressure switch does not close in 60 seconds, control goes to State 12

4

Pre-purge

System is purging before ignition trial; includes Pilot Valve circuit diagnostics.

6

Spark

System sparking.  Flame is not present

7

Flame stabilization

Flame signal is being established.  Variation in signal is allowed during this state, 

fl

 ame must be stable at end of period

8

Running

System is running.  Flame signal must be present.

9

Post-Purge

System is purging at end of call for heat

10

Retry delay

Successful ignition was not detected, and delay is called before retry.

Recycle delay

Flame signal was lost, and delay is called before retry

11

Wait for pressure switch 

to open - failed to close

Inducer is still off.  Pressure switch has not opened at beginning of heat cycle. 

Alarm is sent, but no lockout occurs

12

Wait for pressure switch 

to close - failed to open

Inducer is on. Pressure switch has not closed at beginning of heat cycle.           

Alarm message is sent but no lockout occurs.

13

Soft lock-out

Soft lockout duration is one hour, may override with manual reset.

14

Hard lock-out

Manual reset is required for hard lockout

15

Wait for limit to close

Possible thermostat call for heat; limit switch is open.

16

Flame out of sequence

Flame signal sensed before trial for ignition.  Appropriate alarm is sent. 
OR
Flame signal sensed during post purge.  Appropriate alarm is sent.                       

OR
Flame signal present when not expected.  Appropriate alarm is sent.

17

Pilot valve diagnostics

Pilot valve circuitry diagnostics during pre-purge.

Current leakage detection Self check performed at start up, again at beginning of heat cycle, and during 

“Wait for Recovery “ State.

Wait for recovery

Self check performed at start up, again at beginning of heat cycle, and during 

“Wait for Recovery “ State

2. 

Control determines burner operation is required, 

module proceeds to start burner (see state codes list) 

and heats water in boiler until setpoint temperature is 

achieved or thermostat is satis

fi

 ed. . 

3. 

Burner is de-activated, ignition module completes heat-

ing cycle, returns to idle and waits for temperature to 

drop again. 

4. 

Circulator is turned on throughout “Call for Heat.”

Содержание GMPVB

Страница 1: ...VB Gas Fired Hot Water Induced Draft Boiler INSTALLATION OPERATION MAINTENANCE MANUAL Series II Models GMPVB 42 GMPVB 150 GMPVB 75 GMPVB 188 GMPVB 112 GMPVB 225 Manufactured by ECR International Inc 2...

Страница 2: ...is boiler must be performed by a qualified installer TO THE INSTALLER Leave all instructions with boiler for future reference When this product is installed in the Commonwealth of Massachusetts the in...

Страница 3: ...d be based upon Net AHRI Rating being equal to or greater than calculated heat loss of building Manufacturer should be consulted before selecting a boiler for installations having unusual piping and p...

Страница 4: ...4 DIMENSIONS Model Width A GMPVB 42 11 GMPVB 75 14 1 4 GMPVB 112 17 1 2 GMPVB 150 20 3 4 GMPVB 187 24 GMPVB 225 27 1 4...

Страница 5: ...ting installation See rating and capacity table 8 When installed in utility room door should be wide enough to allow largest boiler part to enter or to permit replacement of another appliance such as...

Страница 6: ...s communicating directly or by ducts with outdoors Two Permanent Opening Method Provide opening commencing within 12 inches of top and second opening commencing within 12 inches of bottom enclosure Di...

Страница 7: ...all be installed to relief valve outlet connection to avoid burns scalding or water damage due to discharge of steam and or hot water during operation Discharge line shall connect to relief valve outl...

Страница 8: ...8 INSTALLATION SYSTEM PIPING Figure 3 Forced Hot Water Typical Piping Figure 4 Forced Hot Water Typical Piping With Zone Control Valve...

Страница 9: ...exposed to refrigerated air circulation piping system shall be equipped with flow control valves or other automatic means to prevent gravity circulation of boiler water during cooling cycle INSTALLATI...

Страница 10: ...as directly as possible with as few elbows as possible 7 Where possible it is recommended to common vent water heater and boiler Consult appropriate Vent Sizing Tables in National Fuel Gas Code for sp...

Страница 11: ...n to gas vents or chimneys vent installations shall be in accordance with Venting of Equipment of the National Fuel Gas Code ANSI Z223 1 NFPA 54 or applicable provisions of the local building codes Fi...

Страница 12: ...ng system Turn on any exhaust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the...

Страница 13: ...eter 90 elbow or 3 feet of straight pipe for 3 diameter 90 elbow 2 3 4 5 Section Boilers use 3 vent pipe for 6 7 Section Boilers use 4 vent pipe CHOICE OF VENT PIPE MATERIAL U L Listed Z Flex Z Vent S...

Страница 14: ...0 elbow pointing down fitted with a minimum 1 4 mesh screen to keep out rodents and birds The elbow shall be of the same material and size as vent pipe The elbow exit should be at least 6 away from ex...

Страница 15: ...egulators and relief equipment See Figure 9 United States Terminate vent system at least 4 feet 1 22m horizontally from and in no case above or below unless a 4 feet 1 22m horizontal distance is maint...

Страница 16: ...fore operating appliance B For Heat Fab Saf T Vent stainless steel vent pipe use a high temperature silicone sealant rated for 550 F The outside of the male end and inside of the female end of the pip...

Страница 17: ...boiler to prevent collection of condensate throughout the assembly 7 Allow the sealant to cure for 24 hours before operating the appliance D For ProTech Systems FasNSeal stainless steel vent pipe no...

Страница 18: ...ls Power Venter 2 3 4 5 SWG 4D 6 7 SWG 5D Some possible reasons for using a power venter for sidewall venting 1 May be preferred by local codes 2 Need a vent piping run beyond 30 9 1m but not more tha...

Страница 19: ...g Install manual shut off valve in vertical pipe about 5 feet 1 5m above floor See Figure 10 Tighten all joints securely Propane gas connections should only be made by licensed propane installer Two s...

Страница 20: ...pacity BTU Per Hour Input Includes Fittings 1 1 20 92 000 190 000 350 000 625 000 40 63 000 130 000 245 000 445 000 60 50 000 105 000 195 000 365 000 Table 6 PROPANE GAS Length of Pipe Ft Pipe Capacit...

Страница 21: ...ot install a thermostat where it will be affected by drafts hot or cold pipes sunlight lighting fixtures televisions a fireplace or a chimney 4 Check thermostat operation by raising and lowering therm...

Страница 22: ...er water temperature reaches high limit set point high limit contacts open cutting power to blower and pilot control Burners extinguish and blower stops Circulator pump continues to run as long as the...

Страница 23: ...23 WIRING DIAGRAMS Figure 12 Control Module Damper is not an option...

Страница 24: ...s Repeat until you have covered every radiation unit in system End at highest unit in system If units have automatic vents manual venting is unnecessary but it will speed up proper filling of system I...

Страница 25: ...ob WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an ignition device whi...

Страница 26: ...quire primary air adjustment and are not equipped with primary air shutters Main burner flames form sharp blue inner cones in softer blue outer mantel with no yellow Puffs of air from blow ing on flam...

Страница 27: ...supply to burners 3 Turn your thermostat up to call for heat and let your boiler run until temperature of water reaches limit setting Gas valve shuts off and circulator keeps running until thermostat...

Страница 28: ...ater left in to freeze will crack pipes and or boiler Cleaning Your Boiler And Burners Flue passages between sections should be examined yearly and cleaned if necessary To clean Remove burners pilot a...

Страница 29: ...trical contact Check all control terminals and wire joints Chimney flue is blocked Pressure switch will not close and pilot spark will not operate to start pilot Have your service technician check and...

Страница 30: ...o expand as temperature changes Diaphragm type tank can be mounted on air purger fitting or at any convenient place in supply or return line AIR ELIMINATING FITTING AIR PURGER Air purger is used to re...

Страница 31: ...ed Factory Pressure Switch Set point 0 4 wc for 2 5 section boilers 0 5 w c for 6 7 section boilers Rollout Switch FLAME ROLLOUT SAFETY SHUTOFF Rollout switch is temperature sensitive fuse link device...

Страница 32: ...TT using wire nuts Ensure remaining Molex plug connectors have not worked loose during transit Check sensing bulb is fully inserted in well and is not loose A 3 Adjusting Settings To discourage unauth...

Страница 33: ...ion was not detected and delay is called before retry Recycle delay Flame signal was lost and delay is called before retry 11 Wait for pressure switch to open failed to close Inducer is still off Pres...

Страница 34: ...out models must be reset through key buttons and display On retry models wait for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module c...

Страница 35: ...ut Soft lockout is reset after one hour if alarm reason disappears 63 Soft lockout maximum number of recycles exceeded Soft lockout 64 Soft Lockout electronics failure On board self diagnostics detect...

Страница 36: ...ged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire from MV terminal Turn on power and set ther...

Страница 37: ...Date Service Performed Company Name Tech Initials Company Address Phone...

Страница 38: ...NOTES...

Страница 39: ...Date Service Performed Company Name Tech Initials Company Address Phone...

Страница 40: ...Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13504 4729 web site www ecrinternational com...

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