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Remove the Front Wheel
After removing the front
wheel, close the brake
again. Remove the quick
release from the axle by
undoing the knurled nut.
Be careful not to lose
the small cone-shaped
springs. Put the quick
release through the fork
spreader (the short PVC
dowel), and thread on the
knurled nut again. Both
small cone shaped springs should be on the quick release
shaft (with the cone points oriented inward).
Fig. 46 Remove the front wheel.
Install the Fork Spreader
Slip the fork spreader
between the dropouts
on the fork, and lightly
tighten the quick release.
The fork spreader will
help prevent damage to
your fork when traveling.
Fig. 47 Install fork spreader.
Install the Rear Wheel Dropout Spreader
Secure with the rear wheel quick release lever or in the case
of a Dual Drive hub you can use a zip tie.
Packing: Front Wheel
Remove the Rear Wheel
After removing the rear wheel, close the brake again. Remove
the quick release from the axle by undoing the knurled nut.
Be careful not to lose the small cone-shaped springs.
Remove Stem Riser
Loosen the stem riser lower
bolt and pull upward on the
handlebars
NOTE: YOU WILL BE LOOSENING
THE LOWER STEM RISER BOLT,
BUT NOT THE LOCKING HEAD-
SET SPACER. THIS IS IMPOR-
TANT, IF YOU ACCIDENTALLY
LOOSEN THE FIXED CLAMP, YOU
MAY NEED TO READJUST YOUR
HEADSET. [Pages 25-28]
Packing: Handlebars
Fig. 48 Loosen lower stem riser.
Upper Stem
Riser Bolt
Lower Stem
Riser Bolt
Locking
Headset
Spacer
Install Packing Materials on:
• Rear Derailleur
• Rear End
• Front End
• Stem Riser
• Handlebar
• Seatmast
• Saddle
• Pedals
• Chainstay, driveside (use the clear plastic piece of tub-
ing)
SEE ILLUSTRATION ON PAGE 34