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1. To provide a good glue joint for the bottom sheeting,

use a sanding block and 150-grit sandpaper to trim the side
sheeting down to the side stringers and to bevel the
forward and aft keel to the same angle as the formers. Be
sure to maintain a smooth curve in the float sides when
sanding. Use the stringers as a guide.

2. It has been our experience that ballast is required in

order to move the center of gravity forward when the floats
are mounted on the air plane. This can easily be
accomplished by using 6-minute epoxy to glue the weight
inside the floats just behind the front former A. Spread
epoxy over and around the lead weights to prevent them
from coming loose. We suggest 1 oz. inside each 20 float,
1-1/2 oz. inside each 40 float and 2 oz. inside each 60 float.

1. Trial fit the die-cut 1/8" plywood aft bottom sheets.

Note: The 20 floats use die-cut 1/8" balsa aft bottom
sheets. The straight edge goes toward the center and

should be placed so it covers half of the keel. Make
adjustments if necessary and bevel the edges of the aft
bottom sheets that contact each other in the center.

Note: An embossed arrow is provided on the .40 and .60
aft float bottoms as an aid to alignment.

2. Working on your flat building board, use thick CA to

glue one aft bottom sheet to the aft side stringer and
formers only. Do not apply CA to the aft keel at this time.

3. Glue the other aft bottom sheet in position, applying

thick CA to the side stringers, formers and aft keel, gluing
both aft sheets to the keel and each other simultaneously.

1. To prepare the forward bottom sheets for one float,

cut ten 3-1/2" pieces from a 1/8" x 3" x 30" balsa sheet,
then make two cross-grain sheets by gluing 5 pieces
together.

Carefully sand the sheets flat using a sanding

block and 150-grit sandpaper.

20 Floats Only

If you are building the 20 Sport Floats, follow these
steps first to make the bottom forward sheeting.
Otherwise, skip these three steps and add the
bottom forward sheeting now.

Forward Bottom Sheeting

Aft Bottom Sheeting

Prepare for Sheeting

9

Содержание Sport Floats

Страница 1: ...be assumed nor accepted for any damage resulting from the use by the user of the final user assembled product By the act of using the user assembled product the user accepts all resulting liability I...

Страница 2: ...andling characteristics on the water and ultra smooth realistic takeoffs Of course the Great Planes Sport Floats will work well with other models too The 20 40 or 60 Sport Floats may be properly assem...

Страница 3: ...M is the Great Planes brand HCA is the Hobbico brand TOP is Top Flite IMPORTANT For your model to handle properly on the water and in the air the Sport Floats must be built on a flat surface Also a re...

Страница 4: ...4 DIE CUT PATTERNS 60 SIZE...

Страница 5: ...5 DIE CUT PATTERNS 20 SIZE 40 SIZE...

Страница 6: ...re it fully cures 1 Trial fit the die cut 3 32 balsa upper float side lower float side and aft float side Make adjustments if necessary When satisfied with the fit use thin CA to glue the three pieces...

Страница 7: ...eck from former C forward 5 Lay waxed paper over your flat building board and position all the formers except A and I on the deck Make sure the notches in the formers fit all the way down to the deck...

Страница 8: ...ng photo 3 Cut a 3 16 x 3 16 forward stringer to fit in the notches of formers E to A do not attempt to bend the stringer down to the notches in former A at this time Use a pen to make marks every 1 2...

Страница 9: ...the center and should be placed so it covers half of the keel Make adjustments if necessary and bevel the edges of the aft bottom sheets that contact each other in the center Note An embossed arrow i...

Страница 10: ...d arrows to aid in final alignment 4 Referring to the sketch rough sand the entire float with a sanding block and 150 grit sandpaper blending the sides to the deck and the bottoms to the side Sand all...

Страница 11: ...rototype 60 floats mounted on our Great Planes J 3 Cub 60 are covered with MonoKote film and were really put to the test Following are instructions for both covering methods 1 Seal all seams except ar...

Страница 12: ...ing you may do the top and sides first then the bottom If you work quickly you can save the paint brush by cleaning it with alcohol before the resin begins to thicken 7 Carefully sand the entire float...

Страница 13: ...this yields a slight positive wing incidence in relation to the floats and the airplane will tend to rise off the water at the correct time If you have a model with a symmetrical wing the wing incide...

Страница 14: ...solder 1 Match the shorter front strut with the front cross brace and the taller rear strut with the rear cross brace The matching struts and cross braces are the ones that fit together the best Note...

Страница 15: ...hem with a 12 or 13 64 drill bit Mount the bearings to the floats with 4 40 x 1 2 screws 2 Temporarily join the floats to the struts by inserting them into the bearing mounts Use a felt tip pen to mar...

Страница 16: ...per bearing mount placement 2 Temporarily join the floats to the struts with the 5 32 wheel collars The following instructions show the Great Planes J 3 Cub 20 and 40 Use the instructions sketches and...

Страница 17: ...n the nylon swivel 1 8 past the end 4 Loosely install the rudder on the right float with two flat straps two 1 8 hump straps and four 2 x 3 8 sheet metal screws Adjust the bottom of the rudder bracket...

Страница 18: ...de tube to the aft strut with a nylon tie 8 Drill a 1 16 hole and secure the cable guide tube to the mount plate with one of the cut off hump straps and 2 x 3 8 sheet metal screws 20 40 Floats only Af...

Страница 19: ...rewing the nylon clevis at either end of the cable 8 Mount another 1 8 plywood mount plate and the other cut hump strap near the rear of the guide tube 9 Test the actuation of the water rudder on the...

Страница 20: ...g around in the water to learn the handling characteristics and see if you have built in enough throw on the water rudder Make adjustments if required During taxiing hold up elevator to keep the nose...

Страница 21: ......

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