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Section 12: Servicing

Page 57

12.6.5  Combustion Chamber

Ensure the electrical supply to the boiler is isolated at the fused 
spur before proceeding.

!

WaRninG

Shut off the isolator.

• 

Fit the multi-purpose tool (provided with the boiler) into slot in 
door catch. Refer to Figure 11-5. 

• 

Lift the tool handle to release the door catch and fully open the 
combustion chamber door of the boiler. Refer to Figure 11-6. 

• 

Using the multi-purpose tool supplied with the boiler, carefully 
remove ash pan from combustion chamber. Refer to Figure 12-9.

Figure 12-8:

 Carrying ash pan

Figure 12-9:

 Ash pan removal

• 

Extreme care is required when emptying the ash pan as 
smouldering ash could be present and cause serious damage 
to persons or property. Ensure the ash is disposed of in a safe 
manner.

!

CaUtiOn

When carrying the ash pan use both the multi-purpose tool and 
the ash pan carrying handle (also provided with the boiler). Refer 
to Figure 12-8.

• 

Remove both the horizontal and vertical baffles from the rear 
of the combustion chamber and inspect them. Refer to Figures 
12-10 and 12-11.

• 

Clean off any remaining deposits using a brush and vacuum.

• 

Before re-fitting the baffles, remove all ash deposits from all the 
internal combustion chamber surfaces using a vacuum. 

• 

Clean any ash deposits from the inner face of the combustion 
chamber door.

• 

Re-fit the baffles to the combustion chamber.

Figure 12-10:

 Vertical combustion chamber baffle

Figure 12-11:

 Horizontal combustion chamber baffle

Содержание External Vecta

Страница 1: ...UK DOC 0104 Rev 1 1 March 2017 Grant External Vecta 4 16kW Condensing Wood Pellet Boiler and Side Pellet Store Installation and Servicing Instructions...

Страница 2: ...on Grant Engineering UK Limited 2017 No part of this manual may be reproduced by any means without prior written consent Important Note for Installers This manual is intended to guide Installers who h...

Страница 3: ...3 Remote Grant Logo Indicator Connections 31 8 4 Connecting the Power Supply 31 8 5 Heating System Controls 31 8 6 Frost Protection 31 8 7 S plan 32 8 8 Y plan 32 8 9 Boiler Wiring Diagram 33 9 Boile...

Страница 4: ...uction Figure 1 3 Front left side view of boiler top hooper lid open Figure 1 4 Front left side view of boiler hinged door open Figure 1 1 Front left side view of boiler Figure 1 2 Front left side vie...

Страница 5: ...2 Boiler Description Grant External Vecta wood Pellet boilers have an insulated weatherproof enclosure made of galvanised steel with a powder coated finish and are designed for external installation e...

Страница 6: ...oiler control thermistor sensor Refer to Section 11 3 for the location of the bulb and sensor This overheat thermostat allows the boilers to be used on a sealed central heating system and will automat...

Страница 7: ...nstalled also top up this store at the same time Refer to Section 10 Logo flashing fast flash Indicates ash pan needs emptying empty ash pan without delay Refer to Section 1 7 1 7 Boiler Cleaning and...

Страница 8: ...fused Maximum operating pressure sealed system bar 2 0 Maximum operating pressure open system bar 2 0 Maximum operating pressure pressure relief valve bar 2 5 Flue length minimum metres 1 4 Flue lengt...

Страница 9: ...be removed To do this turn the knob in the centre of the outer cover approximately one turn anticlockwise and pull the cover away from the inspection pipe The combustion test point is located immediat...

Страница 10: ...1 DWG NO REV VECTA OUTDOOR UNIT DIMENSIONS 22 12 16 22613 DATE JOB TITLE VECTA 4_16kW OUTDOOR DRAWING TITLE REV DISCRIPTION REV DATE 868 870 141 132 150 260 312 114 1216 FRONT VIEW LEFT SIDE VIEW RIG...

Страница 11: ...dust or fines Too many fines indicate a poor quality pellet and can impede pellet flow in addition to causing dust problems when delivering and storing the pellets Mechanical durability This is a mea...

Страница 12: ...s BS EN 12831 2003 Heating systems in buildings Method for calculation of the design heat load BS EN 14336 2004 Heating systems in buildings Installation and commissioning of water based heating syste...

Страница 13: ...rear panel and base The flow and return connections are located on the left hand side of the boiler Refer to Figure 4 1 Both connections are supplied fitted with 22mm Tectite elbow connectors Two 150...

Страница 14: ...ed in accordance with the guidelines given in BS 7593 1992 Treatment of water in domestic hot water central heating systems This must involve the use of a proprietary cleaner such as Sentinel X300 new...

Страница 15: ...Section 4 Installation Information Page 15 Figure 4 4 Water connection to wash system via flexible hose from solenoid valve...

Страница 16: ...minimum nominal diameter of 32mm 1 plastic pipe Condensate disposal pipes should be kept as short as possible and the number of bends kept to a minimum Pipes should be adequately fixed to prevent sagg...

Страница 17: ...the boiler and run underground and into soil pipe or waste system If the waste system for the property concerned is connected to a septic tank an in line Condensate Neutraliser should be fitted in th...

Страница 18: ...system 6 1 3 Safety Valve The safety valve provided with the boiler is set to operate at 2 5bar It should be fitted in the flow pipework near to the boiler The pipework between the safety valve and bo...

Страница 19: ...4 Open the fill point valve 5 Gradually open the double check valve from the water supply until water is heard to flow 6 When the needle of the pressure gauge is between 0 5 and 1 0 bar close the valv...

Страница 20: ...greater than 45 from the vertical e g two 45 elbows must NOT be used together to form a 90 elbow The flue system must NOT include any horizontal sections of flue Grant recommends that an adjustable fl...

Страница 21: ...Building Regulations Approved Document J Also refer to Approved Document J of either the England and Wales Building Regulations for further requirements on the installation of flue systems for solid f...

Страница 22: ...onnections Figure 7 6 Twist lock joint between components To join two components together All flue joints must have a lip seal gasket fitted This seal is supplied with the flue component To temporaril...

Страница 23: ...ved without the need for guy wires by using an extended Structural locking band at the joint immediately below and at every joint above the last flue support 7 4 5 Flue Inspection Pipe product code WP...

Страница 24: ...on 7 Flue System and Air Supply Page 24 7 7 Typical Flue Systems 600 Minimum Inspection pipe facing left when viewed from front of boiler for ease of access Rain cap Cantilever Adjustable extension 45...

Страница 25: ...second offset Inspection pipe facing left when viewed from front of boiler for ease of access Section 7 Flue System and Air Supply Page 25 Adjustable extension Extension Rain cap Adjustable extension...

Страница 26: ...Section 7 Flue System and Air Supply Page 26 2300 Minimum 1400 Minimum...

Страница 27: ...ngth WPB ADJ250 75 250 mm 50 230mm Complete with locking band Telescopes over pipe below Minimum engagement should be half the diameter This component is NOT load bearing Straight and adjustable pipe...

Страница 28: ...61 542 460 A B 628 292 293 A B 483 208 160 A B 368 142 Double 45 bend and straight pipe length mm Effective length Dimension Length 960 A B 933 784 460 A B 580 431 293 A B 462 313 160 A B 367 218 7 9...

Страница 29: ...Section 7 Flue System and Air Supply Page 29 WPB WS Wall support side plate WPB LBEXT Structural locking band WPB RC Rain cap WPB TP Intermediate top plate...

Страница 30: ...and 8 6 Do NOT interrupt the permanent supply to the hopper boiler with any external controls 8 2 Boiler Electrical Connections All the electrical connections permanent mains supply and switched live...

Страница 31: ...k from left to right as per Figure 8 7 2 3 SWITCHED LIVE PERMANENT LIVE NEUTRAL EARTH SIDE STORE NEUTRAL SIDE STORE EARTH SIDE STORE LIVE 1 Figure 8 7 Boiler terminal block If the 4 core flex between...

Страница 32: ...e Stat if fitted 2 3 SWITCHED LIVE PERMANENT LIVE NEUTRAL EARTH SIDE STORE NEUTRAL SIDE STORE EARTH SIDE STORE LIVE 1 Link Frost Stat factory fitted Link Link If a pipe stat is fitted please remove th...

Страница 33: ...tion 8 Electrical Page 33 8 9 Boiler Wiring Diagram Figure 8 10 Boiler wiring diagram NOTE Earth and some Neutral connections have been excluded for clarity All switches are shown in the closed positi...

Страница 34: ...iler Operation 9 2 Modulation Adjustable boiler control parameter numbers are shown in square brackets Refer to Parameter Menu in Section 9 7 The boiler has a setpoint temperature This is the target f...

Страница 35: ...automatically reduced if the output increases the air supply and fan speed will be automatically increased This control of the air supply is achieved using the Lambda sensor located at the top of the...

Страница 36: ...rameter Menu mode to increase parameter value 9 4 2 Boiler Control LCD screen The control LCD screen can show six different display types Home Screen Indicating the current stage in boiler operating s...

Страница 37: ...brazier and boiler both primary and condensing heat exchangers cleaning function Press button 4 Confirm to start boiler cleaning function Press button 3 Cancel to exit this function if manual operati...

Страница 38: ...and wash systems are NOT operated during this short cleaning operation 9 7 7 Fan Power Post Purge This parameter sets the fan speed when the burner is in the post purge mode 9 7 8 Fan Power Lighting...

Страница 39: ...rameter Press button 4 to confirm setting then press button 3 to return to Service Menu NOTE Oxygen level Target Level Actual Level Service information Run Time Hrs Service in Hrs V 1 V 3 V 3 V 3 V 3...

Страница 40: ...auger on time is given by the pre set Time Load Lighting setting of 1 second The combustion fan is operating at Fan Power Max speed setting 15 Activated after pre set Flame Stabilisation stage period...

Страница 41: ...Off Lux Flame Off Setting 4 Time Feed Time Reduced Setting 220 seconds Lux Flame On Setting 20 Time Time Flame Stabilisation Setting 10 seconds Fan Proving Check OK Temp Set point Temp Delta Switched...

Страница 42: ...logo indicator located inside the house will also flash slowly to indicate that the pellet level in the boiler hopper has fallen to the pre set minimum Pellets will be transferred from the side pelle...

Страница 43: ...2 Figure 10 2 Removing the pellet hopper grille 6 Ensure that the boiler pellet hopper is empty of pellets If not remove all pellets before proceeding any further 7 Remove the pre cut knock out in the...

Страница 44: ...can be fitted Refer to Figure 10 8 for location of auger pipe clamp bolt Figure 10 8 Location of auger pipe clamp bolt 6 Manoeuvre the side pellet store into position alongside right hand side of the...

Страница 45: ...on each side of the V line up with the holes in the top edges of the side panels on both the boiler and side pellet store 15 Secure the channel in place using the six screws previously removed from t...

Страница 46: ...s 2 Feed the grey cable from the side pellet store lid cut out switch through the opening between the side pellet store and the boiler and into the boiler casing 3 Route the cable up inside the right...

Страница 47: ...topped up DO NOT PUT PELLETS INTO THE BOILER PELLET HOPPER AT THIS TIME 6 The side pellet store auger should start operating to transfer pellets from the side pellet store into the boiler pellet hopp...

Страница 48: ...pump is fitted that a condensate holding tank of at least 40 litres capacity has also been installed Refer to Section 5 11 2 5 Flue System Check the following The correct flue system has been used Onl...

Страница 49: ...block will still be live when the isolator is set to OFF If required the electrical supply to boiler should be isolated at the fused spur supplying the heating system and controls WARNING Figure 11 4...

Страница 50: ...ted in the correct side of the secondary heat exchanger NOTE With the hinged hopper lid open and both top access cover and heat exchanger cover removed as per Section 11 3 3 Check that the spiral baff...

Страница 51: ...st 3 minutes or until a steady stream of pellets are heard dropping into the burner The control panel LCD screen shows the countdown time remaining from 5 minute start point If necessary the Prime Aug...

Страница 52: ...e knurled knob in the centre of the hatch approximately one turn anticlockwise pull the hatch out of the flue and inspect the inside of the flue system Unscrew and remove the test point screw to inser...

Страница 53: ...are two different types of spiral baffle fitted to the secondary heat exchanger The spiral baffles fitted to the right hand side have a 2 turn spiral and are different to those on the left hand side w...

Страница 54: ...e brazier base plate To remove the brazier cotter pin The multi purpose tool is hung on a hook located on the panel to the left of the combustion chamber door Always replace the tool back on this hook...

Страница 55: ...necessary remove any obstructions e g leaves etc Check that the combustion air inlet to the burner located in the font of the boiler is unobstructed 12 6 Boiler 12 6 1 Overheat thermostat and Tempera...

Страница 56: ...2 5 Secondary heat exchanger spirals Clean down any ash inside tubes using a suitable pipe brush into the base of the condensing heat exchanger below Clean all ash deposits from top chamber of seconda...

Страница 57: ...ash pan as smouldering ash could be present and cause serious damage to persons or property Ensure the ash is disposed of in a safe manner CAUTION When carrying the ash pan use both the multi purpose...

Страница 58: ...of brazier front plate Using the multi purpose tool supplied with the boiler remove the brazier base plate from the lower front of the burner housing Refer to Figure 12 14 Figure 12 14 Removal of bra...

Страница 59: ...burner housing NOTE Re fit the brazier base plate into the lower front of the burner housing using the multi purpose tool supplied with the boiler Re fit the brazier front plate onto the lower front o...

Страница 60: ...et Check entire length of disposal pipe for any leaks or blockages Thoroughly clean to remove any deposits or replace as neces sary Dismantle and Check that any outlets to a gully or hopper are not ob...

Страница 61: ...code Safety Relay Fault 1 Auger Monitor Fault 2 Failed Pellet Lighting 2 Ignition Monitor Fault 3 Safety Charge Pipe Stat 3 Overheat Thermostat 4 Servo Motor Blocked 8 Flue Fan Ignition Rate 10 Flue...

Страница 62: ...Section 13 Fault Finding Page 62 13 2 Fault Details 13 2 1 Failed Pellet Lighting...

Страница 63: ...Section 13 Fault Finding Page 63 13 2 2 Overheat Thermostat...

Страница 64: ...N A Shaker box gasket VEC015 1 N A Photocell WPS09 1 N A Photocell tube VEC016 1 N A Ignition element WPS10A 1 N A Ignition element tube VEC017 1 N A Ash pan VEC018 1 N A Carry handle Special please...

Страница 65: ...ide Store Parts List Item Description Grant UK product code Quantity N A Auger motor SPG Special please call Grant UK 1 N A Low fuel warning microswitch Special please call Grant UK 1 N A Low fuel dia...

Страница 66: ...sts with Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fue...

Страница 67: ...ctromagnetic Compatibility Directive and its amending directives 92 42 EC Conforms with the requirements of the Boiler Efficiency Directive Has been designed and manufactured to the following specific...

Страница 68: ...d eyes After handling always follow normal good hygiene practices Protection Use disposable gloves face mask and eye protection First Aid Eyes if irritation occurs wash eyes with copious amounts of wa...

Страница 69: ...cing Instructions provided with the boiler For guidance on the disassembly of the boiler refer to the information given in the Servicing section of the Installation Servicing Instructions provided wit...

Страница 70: ...Limited Ensure the boiler has been installed commissioned and serviced by a competent person in accordance with the installation and servicing instructions Ensure there is an adequate quantity of the...

Страница 71: ...nce with the manufacturer s installation and servicing instructions The boiler is registered with the Company within thirty days of installation4 Failure to do so does not affect your statutory rights...

Страница 72: ...Grant Engineering UK Limited Hopton House Hopton Industrial Estate Devizes Wiltshire SN10 2EU Tel 44 0 1380 736920 Fax 44 0 1380 736991 Email info grantuk com www grantuk com...

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