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7.0  FUEL SYSTEM 

The fuel system piping must comply with the fuel pump manufacturers’ specifications which are 

included with the burner.  In addition,  all fuel  system piping must comply with local codes and 

ordinances. 

  The quality of your fuel  oil  is of 

great importance

.  For most instances  your burner is 

designed to burn clean, water free, #2 fuel oil. 

 

 

The oil supply line should be  constructed of seamless  heavy wall copper tubing  with flared 

fittings.  Only oil resistant pipe dope should be used on threaded connections.  The use of 

Teflon  Tape

  will void manufacturers’ warranty.  Lines must be airtight, clean and free of 

kinks.  All  joints and 

threaded  fittings must be checked for  leaks.  A vacuum gauge should be 

employed when testing the installation.  It is recommended that older fuel lines be replaced. 

 

  A two-pipe system should only be used when the oil supply is well below the pump.  A return fuel line 

may be used on inside installations where the tank level is below the level of the burner.  The return 

line must be equal in diameter to the suction line.  The minimum size for the oil line is 3/8” copper 

tubing. Do NOT install any valve in the return line. 

 

  An

 oil de-aerator

 is recommended when the oil tank is located 5’ or more below the burner. 

 

  Shut off valves must be installed in the supply line at or near the oil storage tank and at the burner in 

compliance with all codes.  Inspect the shut off  valve spindle packing for tightness to ensure  that 

there are no air leaks. The burner should be tagged to indicate that the fuel supply has been closed 

off.    The  electrical circuit to the burner must be cut off by removing the fuse or circuit breaker  to 

ensure that no operation of the burner will occur while the fuel supply is shut off. 

 

CAUTION: 

ALWAYS  KEEP THE OIL SUPPLY VALVE SHUT  OFF IF THE BURNER IS SHUT 

DOWN FOR AN EXTENDED PERIOD OF TIME. 

 

  Only certified fuel storage tanks and accessories approved as prescribed by local code may be used. 

  The installation of 2, 10 micron oil filters, one at the tank and the other at the burner is recommended. 

 

  Automatic oil safety valves (O.S.V. / P.R.V.) are recommended to provide automatic shut-off for the oil 

supply incase the line between O.S.V. device and burner fuel pump is broken or damaged. 

 

 

OIL TANK AND PIPING 

Draft 

regulator 

O.S.V. 

or 

P.R.V. 

Shut off 

Содержание Cast Iron Boiler Series

Страница 1: ...CAL AND FEDERAL CODES THAT MAY DIFFER FROM THIS MANUAL Please read the manual in its entirety before beginning installation This manual must be kept with the boiler for future reference Manufactured b...

Страница 2: ...NG 11 5 0 ELECTRICAL WIRING 16 6 0 CHIMNEY INFORMATION 19 7 0 FUEL SYSTEM 20 8 0 BURNER INSTALLATION AND SETTING 21 9 0 TECHNICAL INFORMATION 24 10 0 BOILER START UP AND OPERATION 25 10 1 START UP PRO...

Страница 3: ...STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS UNIT OR ANY OTHER APPLIANCE NEVER BURN GARBAGE PAPER OR ANY OTHER COMBUSTIBLE MATERIAL IN THE UNIT AND NEVER LEAVE...

Страница 4: ...tions must comply with local codes and CSA B139 and NFPA 31 Consult local fire codes for required clearances CLEARANCE minimum FOR SERVICING Top 10 254 mm Front 24 609 mm Rear 24 609 mm Control Mounte...

Страница 5: ...ion and be in accordance with CSA B139 NFPA31 and NFPA211 3 1 PLACEMENT LEVELING OF THE UNIT The boiler should be located on a firm foundation in an easily accessible area that meets the previously di...

Страница 6: ...CBA 48 3250 00 Hydrostat 3250 Plus 1 NA 12 CBA HW 7248 00 Honeywell L7248 NA 1 13 CBA HW 5001 48 Honeywell 48 Thermistor NA 1 Package Boiler Trim Kit Components Item Part no Description Hydrolevel Kit...

Страница 7: ...assembly will contain boiler block insulation rear of block insulation front panel insulation two 2 side panels rear panel top panel front panel and a fastening package with screws and foil tape for f...

Страница 8: ...insulation piece by sliding it over the upper tie rods and around the flue collar as shown Secure the rear insulation to the boiler block insulation using the foil tape provided STEP 3 REAR PANEL INS...

Страница 9: ...nstall the washers and nuts on the front tie rods and tighten Secure the back of the side panels to the rear panel with the sheet metal screws provided STEP 5 CONTROL SENSOR ATTACHMENT Prior to jacket...

Страница 10: ...f the side panels with 2 sheet metal screws provided in the hardware packet If installing a 7 8 or 9 section boiler the extension top panel will be mounted in the same way STEP 7 FRONT PANEL ATTACHMEN...

Страница 11: ...with cold return water from an existing high volume standing cast iron system If the boiler is installed in a high volume system a bypass loop must be installed Manual shut off valves must be installe...

Страница 12: ...rking temperatures above 200 F and within limits advised by the manufacturer The pump must not be operated unless the system has been flushed bled of all air and completely filled with water Recommend...

Страница 13: ...n with no domestic hot water and with a by pass loop installed By pass MUST be same size as supply return pipes Figure 3 A typical installation with domestic hot water supplied by an indirect heater a...

Страница 14: ...an indirect heater connected to boiler accessory tappings Figure 5 A typical installation with domestic hot water supplied by an indirect heater connected to boiler accessory tappings and a by pass o...

Страница 15: ...g with domestic hot water supplied by an indirect heater connected to boiler accessory tappings Figure 7 Alternative Primary Secondary piping with domestic hot water supplied by an indirect heater con...

Страница 16: ...use or circuit breaker A separate fused disconnect must be installed as required by code so that power can be shut off for servicing The boiler must be grounded to the main service ground The connecti...

Страница 17: ...will ensurethat indirect calls will fire to limit and receive priority over heating calls MULTIPLE CIRCULATORS Typical Zone Panel with Priority Zone ZONE INDIRECT SWITCH POSITION IMPORTANT When insta...

Страница 18: ...voltage oil burner with Honeywell L7248 and one heating zone Make sure sensor is inserted ALL THE WAY into the immersion well on top of the boiler Route sensor wire through clearance hole A and conne...

Страница 19: ...made with the proper gauge thickness and diameter of fluepipe as required by CSA B139 NFPA31 NFPA211 and local codes be properly supported and use as few 90 degree turns as possible The distance betw...

Страница 20: ...on line The minimum size for the oil line is 3 8 copper tubing Do NOT install any valve in the return line An oil de aerator is recommended when the oil tank is located 5 or more below the burner Shut...

Страница 21: ...her near the bottom Oil burners must have sufficient air to allow the vent system to operate properly 8 0 BURNER INSTALLATION AND SETTING ASSEMBLY INSTALLATION OF BURNER ASSEMBLY Check that the burner...

Страница 22: ...e adjustments and are not meant as final settings DRAFT REGULATOR The draft regulator should be installed at least 3 flue pipe diameters from breeching or elbow of the furnace SAMPLING HOLE On smoke v...

Страница 23: ...the result 18 full slow steady pump action 2 Open the air band adjustment on the burner to reduce your CO2 reading by 1 You now have a perfect slight trace of smoke Relation between of CO2 and O2 CO2...

Страница 24: ...00 x 60B Pump P 1 pipe sys psi 185 185 185 185 185 185 185 Pump P 2 pipes sys psi 165 165 165 165 165 165 165 Turbulator Setting 0 0 0 0 1 0 3 0 2 0 3 0 5 0 Air Gate Adjustment 1 9 2 3 3 0 4 0 3 9 4...

Страница 25: ...rate combustion test equipment to adjust the burner for proper steady state operation The use of accurate instruments is necessary to achieve maximum efficiency reliable operation and the lowest opera...

Страница 26: ...26 10 3 HYDROSTAT 3250 CONTROL Setting the control...

Страница 27: ...27...

Страница 28: ...on in your chimney make sure that the chimney size is according to the tables in CSA B139 NFPA31 and NFPA211 and local codes The temperature at the entrance of the chimney can be increased by insulati...

Страница 29: ...C Reattach the flue pipe to the boiler exhaust hood Close the swing door Reinstall bolts and tighten to a MAXIMUM of 6 ft lb of torque Refit the front jacket panel Restore electrical power to the boil...

Страница 30: ...30 12 0 EXPLODED PARTS VIEW...

Страница 31: ...ion 1 13 1 1 4 NPT Plug 1 36a Jacket Panel Rear Insulation 1 14 1 1 4 x 1 4 Bushing 1 36 Jacket Panel Rear 1 15 Tridicator 1 40 Rivet Sight Glass 2 16 3 4 NPT Plug 1 41 Front Door 1 17 1 x 2 1 2 NPT N...

Страница 32: ...e Oil Pressure psi Chimney size ____________ Direct vent system DVS _________ Burner adjustments RIELLO F3___ BF3___ RIELLO F5___ BF5___ RIELLO F10____ Turbulator Air Gate Smoke result 0_______ TRACE_...

Страница 33: ...33 DELTA TEMPERATURE TEST PROCEDURE Delta Temp Supply Temp Return Temp This is an example only for a Delta temperature test procedure comprehension...

Страница 34: ...Granby products are sold across Canada and the United States through a distribution network Our team of engineers designers and technicians continually research and develop products to go beyond the d...

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