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Troubleshooting 

12

309476B

Troubleshooting

Relieve the pressure (page 9) before checking or 
servicing the equipment.

Check all possible problems and causes before 
disassembling the pump.

Problem

Cause

Solution

Pump cycles at stall or fails to hold 
pressure at stall.

Worn check valve balls (56), seats 
(53), or ball guides (57).

Replace. See page 20.

Pump will not cycle, or cycles once 
and stops.

Stuck or dirty air valve.

Disassemble and clean air valve. See 
page 18. Use filtered air.

Check valve ball (56) severely worn 
and wedged in seat (53).

Replace ball and seat. See page 20.

Check valve ball (56) wedged in seat 
(53) due to overpressurization.

Replace. See page 20. Do not 
exceed the maximum fluid working 
pressure, see page 26.

Clogged fluid dispensing valve.

Relieve pressure and clear valve.

Pinched hose line.

Check lines.

Pump operates erratically.

Clogged suction line.

Inspect; clear.

Sticky or leaking check valves.

Clean or replace balls (56) and seats 
(53). See page 20.

Ruptured diaphragm (14).

Replace. See page 16. Do not 
exceed maximum air input pressure.

Restricted exhaust.

Remove restriction.

Air bubbles in fluid.

Loose suction line.

Tighten.

Ruptured diaphragm (14).

Replace. See page 16.

Pump running irregularly. Stroke fre-
quency dropping, coming to stand-
still.

Worn parts.

Replace worn parts. Check com-
pressed air supply.

Icing caused by: compressed air too 
moist, stroke frequency too high, 
local temperature too low.

Remove ice by changing operating 
conditions.

Air escapes continually from muffler.

Damaged air valve cup (47) or seat 
(33).

Replace damaged parts. See page 
18.

Foreign matter inside pump. 

Check air filter.

Pump does not start, or pressure 
fluctuates.

Worn check valve seats (53).

Replace. See page 20.

Inlet strainer blocked, maximum suc-
tion exceeded, hose or seal defec-
tive.

Clean strainer. Replace defective 
parts.

Contaminated fluid. Pump installed or 
operated incorrectly.

Check fluid supply. Follow installa-
tion and operation instructions in this 
manual.

Содержание TRITON 1030HP

Страница 1: ...1030HP Diaphragm Pump Part No 233750 Series A 3 1 Ratio Air Operated Double Diaphragm Pump with BSPP Fittings Part No 233751 Series A 3 1 Ratio Air Operated Double Diaphragm Pump with npt Fittings 0...

Страница 2: ...6 Repair the Air Valve 18 Replace the Ball Check Valves 20 Replace the Cylinder and Piston Seals 22 Parts 24 Technical Data 26 Performance Charts 27 Dimensions 29 Wall Mount Hole Pattern 29 Graco Stan...

Страница 3: ...nd solvent manufacturer s warnings Do not use hoses to pull equipment Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 82 C...

Страница 4: ...wer cords or turn lights on or off in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed Kno...

Страница 5: ...port must point down and the outlet port must point up Use 5 8 in lag screws or bolts for mounting Wall Mount Installation 1 Wall Mount Kit 245875 is available See FIG 1 2 Be sure the wall can suppor...

Страница 6: ...line accessories 2 Install a grounded flexible air hose A between the accessories and the pump air inlet See Technical Data on page 26 to determine the air inlet size of your pump Use a minimum 13 mm...

Страница 7: ...luid Supply G Fluid Drain Valve H Fluid Shutoff Valve J Fluid Line K Mounting Bracket L Internal Air Relief Valve M Muffler N Air Line Quick Disconnect Coupler P Pump Air Piston R Pump Diaphragms S Pu...

Страница 8: ...No 238909 Air and fluid hoses Use only electrically conductive hoses Air compressor Follow manufacturer s recommen dations Fluid supply drum Follow your local code All solvent pails used when flushin...

Страница 9: ...en the fluid shutoff valve H 7 With the pump air regulator C closed open the bleed type master air valve B 8 If the fluid hose has a dispensing device hold it open while continuing with the following...

Страница 10: ...ure all threaded connections are tight and leak free 3 Check and re torque all screws and fasteners at least every two months Re torque the fluid cover screws first followed by the manifold screws Pre...

Страница 11: ...Maintenance 309476B 11...

Страница 12: ...Sticky or leaking check valves Clean or replace balls 56 and seats 53 See page 20 Ruptured diaphragm 14 Replace See page 16 Do not exceed maximum air input pressure Restricted exhaust Remove restrict...

Страница 13: ...t Ball Check Diaphragm Air Piston Inlet Ball Check Outlet Manifold Tube Fluid Inlet Inlet Manifold Tube Outlet Ball Check Diaphragm Inlet Ball Check Diaphragm Shaft Optional Fluid Outlet Air Valve Air...

Страница 14: ...Troubleshooting 14 309476B...

Страница 15: ...s immediately to prevent additional damage Tools Required 4 5 6 8 and 10 mm allen wrenches 13 mm open end wrench 28 mm open end wrench or adjustable wrench two flat blade screwdrivers 2 Phillips screw...

Страница 16: ...he tube hous ings 4 attached The arrow must point toward the top of the pump and the air inlet 40 must be to the right of the cover 1 Torque the screws 31 to 20 N m 15 ft lb 4 Lubricate the o rings 13...

Страница 17: ...Repair 309476B 17 FIG 6 Replace the Diaphragms 13 12 13 14 13 12 13 14 31 31 1 40 1 2 3 Lubricate Torque to 12 N m 8 8 ft lb 1 2 2 1 1 1 1 2 TI1959A 4 4...

Страница 18: ...ll the o rings 19 20 on the three bearings 18 Install the bearings in the center housing 5 cylinder inner cover 6 and cylinder outer cover 11 Secure with the clips 21 2 Install the carriage 45 in the...

Страница 19: ...17 Check that the felt strips 71 are in place on the inside of the top 67 and bottom 66 covers Install the covers The hole for the air inlet fitting must align with the port in the center housing 5 Ti...

Страница 20: ...seal 59 and seal 58 4 Install the inlet tube assembly Torque the screws 38 to 10 N m 7 4 ft lb Ball Check Valve Repair Kit 243154 is available Parts included in the kit are marked for example 56 For t...

Страница 21: ...309476B 21 FIG 8 Replace the Ball Check Valves 12 38 2 65 57 56 55 54 59 53 65 57 56 53 59 58 3 38 12 4 38 58 53 56 57 65 59 65 57 56 55 54 38 4 59 53 59 59 Torque to 10 N m 7 4 ft lb 1 1 1 1 1 TI196...

Страница 22: ...ing 5 Do not lose the o ring 28 Reassembly 1 Install the o rings 42 28 in the housing 5 2 Install the o rings 22 25 on the inner cover 6 3 Install the o ring 23 packing 26 and quad ring 32 on the pist...

Страница 23: ...nstall the flat seals 55 59 and the other ball check parts see page 20 17 Install the tube assemblies Torque the screws 38 to 10 N m 7 4 ft lb FIG 9 Replace the Cylinder and Piston Seals 38 37 36 35 3...

Страница 24: ...47 45 67 5 13 12 13 38 2 65 57 56 55 54 59 53 1 31 65 57 56 53 59 58 3 38 13 12 13 68 66 68 70 7 22 22 11 20 18 19 21 14 4 38 10 9 58 59 53 56 57 65 31 1 59 65 57 56 55 54 53 21 19 18 20 29 30 17 46 2...

Страница 25: ...21 117021 CLIP c spring 3 22 O RING nitrile 2 23 O RING nitrile 1 24 15A031 TUBE air valve 1 25 117006 O RING nitrile 1 26 PACKING 1 27 117023 PIN spring 1 28 117012 O RING Viton 1 29 117028 SCREW so...

Страница 26: ...cle Operating temperature range 10 80 C 50 176 F Dry suction lift 2 5 m 8 2 ft Wet suction lift 6 7 m 22 ft Air inlet size Model 233750 1 2 BSPP f Model 233751 1 2 npt f Fluid inlet size Model 233750...

Страница 27: ...8 0 6 0 4 0 2 7 6 15 1 22 7 30 2 37 8 45 4 52 9 60 5 68 0 75 6 83 2 Key A 0 6 MPa 6 bar 88 psi B 0 4 MPa 4 bar 60 psi C 0 2 MPa 2 bar 30 psi Fluid Flow Air Consumption A B C C B A 2 4 6 8 10 12 14 16...

Страница 28: ...PerformanceCharts 28 309476B...

Страница 29: ...146 mm 5 7 in 160 mm 6 3 in 213 mm 8 4 in M8 Mounting Holes Air Inlet see page 26 for sizes Fluid Inlet see page 26 for sizes Fluid Outlet see page 26 for sizes TI1964A TI1963A 100 mm 4 in 260 mm 10...

Страница 30: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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