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Installation

3A1973L

7

Mounting

Be sure the mounting surface can support the 
weight of the pump, hoses, and accessories, as well 
as the stress caused during operation. 

For all mountings, be sure the pump is bolted 
directly to the mounting surface. 

For ease of operation and service, mount the pump 
so the air valve cover, air inlet, and fluid inlet and 
outlet ports are easily accessible.

Air Line

1.

Install the air line accessories as shown in F

IG

. 2. 

Mount these accessories on the wall or on a 
bracket. Be sure the air line supplying the accesso-
ries is grounded.

a.

Install an air regulator/filter assembly (C) and 

gauge to control the fluid pressure. The fluid 

outlet pressure will be the same as the setting of 

the air regulator. The air line filter removes 

harmful dirt and moisture from the compressed 

air supply.

b.

Locate one bleed-type master air valve (B) 

close to the pump and use it to relieve trapped 

air. See the 

WARNING

 above. Locate the other 

master air valve (E) upstream from all air line 

accessories and use it to isolate them during 

cleaning and repair.

2.

Install a grounded, flexible air hose (A) between the 
accessories and the 1/4 npt(f) pump air inlet. Use a 
minimum 1/4 in. (6.3 mm) ID air hose. Screw an air 
line quick disconnect coupler (D) onto the end of the 
air hose (A), and screw the mating fitting into the 
pump air inlet snugly. 

Fluid Suction Line

1.

Use flexible, grounded fluid hoses (F). The inlet fits 
sanitary tubing of 1 to 1.5-inch OD or DIN 25.

2.

For best sealing results, use a standard tri-clamp or 
DIN style sanitary gasket of a flexible material such 
as EPDM or Buna-N.

3.

If the fluid inlet pressure to the pump is more than 
25% of the outlet working pressure, the ball check 
valves will not close fast enough, resulting in ineffi-
cient pump operation. Excessive inlet fluid pressure 
also will shorten diaphragm life. Approximately 3 - 5 
psi (0.02 - 0.03 MPa, 0.21-0.34 bar) should be ade-
quate for most materials.

4.

For maximum suction lift (wet and dry), see 

Techni-

cal Data

, page 26. For best results, always install 

the pump as close as possible to the material 
source.

NOTICE

Pump exhaust air may contain contaminants that can 
contaminate the fluid supply. Ventilate to a remote 
area. See 

Air Exhaust Ventilation

 on page 10.

Trapped air can cause the pump to cycle unexpect-
edly, which could result in serious injury, including 
splashing in the eyes or on the skin, injury from moving 
parts, or contamination from hazardous fluids. A 
bleed-type master air valve (B) is required in the sys-
tem to relieve air trapped between this valve and the 
pump.
See F

IG

. 2, page 8.

In the step below, do not connect the quick-disconnect 
coupler (D) on the air hose to the mating fitting on the 
pump until you are ready to operate the pump. Con-
necting the coupler too early can result in unintentional 
operation of the pump, leading to serious injury from 
moving parts, splashing fluid in the eyes or on the skin, 
and contact with hazardous fluids.

Содержание SaniForce 515

Страница 1: ...tary applications For professional use only 100 psi 0 7 MPa 6 9 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 6 9 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings an...

Страница 2: ...Troubleshooting 13 Service 14 Air Valve 14 Ball Check Valve 16 Standard Diaphragms 16 Overmolded PTFE Diaphragms 18 Air Center Service 19 Parts 20 Fluid Section Repair Kits 22 Drum Mount Suction Kit...

Страница 3: ...Models 3A1973L 3...

Страница 4: ...Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immedia...

Страница 5: ...r or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use e...

Страница 6: ...hoses with a maxi mum of 500 ft 150 m combined hose length to ensure grounding continuity Air compressor Follow the manufacturer s recom mendations All solvent pails used when flushing Follow the loca...

Страница 7: ...lexible grounded fluid hoses F The inlet fits sanitary tubing of 1 to 1 5 inch OD or DIN 25 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material such...

Страница 8: ...pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relieving pressure...

Страница 9: ...e ports facing the same direction To reverse the orientation of the ports 1 Remove the clamps 12 holding the inlet and or outlet manifold to the covers NOTE Inspect the o rings and replace if necessar...

Страница 10: ...er U at the end of the air exhaust line to catch fluid in case a diaphragm ruptures See FIG 4 FIG 4 Venting Exhaust Air To avoid serious injury from explosion or hazardous fluids be sure the system is...

Страница 11: ...pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 4 Place the end of fluid hose J into an appropr...

Страница 12: ...drying or freezing in the pump and damaging it Flushing schedule will be based on what the pump is being used for Use a compatible cleaning solution and always cycle the pump during the entire flushi...

Страница 13: ...hten Diaphragm ruptured Replace See page 16 standard dia phragms or page 18 overmolded diaphragms Loose inlet manifold damaged seal between manifold and seat or dam aged manifold o rings Tighten manif...

Страница 14: ...e carriages engage the clip ends of the carriage pins 109 9 Lubricate the bores of the center housing 111 then install the u cups 102 on the carriage plung ers 107 with the u cups facing toward smalle...

Страница 15: ...25 20 21 23 30 34 31 31 12 105 Apply appropriate waterproof sanitary lubricant to the threads and inside of clamp 1 Torque to 80 90 in lb 9 10 N m Do not use rotary power tools 2 2 1 Air side marking...

Страница 16: ...t point toward the outlet manifold 2 Standard Diaphragms NOTE If your pump uses overmolded PTFE dia phragms see page 18 Disassembly 1 Relieve the pressure 2 Remove the manifolds and disassemble the ba...

Страница 17: ...he other bolt to 80 90 in lb 9 10 N m at 100 rpm maximum NOTE When you install the clamps in Step 5 orient the center housing so the air inlet is approximately 45 above horizontal and the muffler is a...

Страница 18: ...the center housing Hold the shaft flats with a 19 mm open end wrench and remove the dia phragm and air side plate from the shaft 7 Clean all parts and replace as needed Reassembly 1 Assemble the air s...

Страница 19: ...Air Center Service Remove air covers for easier replacement of u cups and to replace the poppet o ring if needed See parts illus tration page 20 1 Follow all disassembly directions for diaphragm ser...

Страница 20: ...gm must face housing 3 3 3 Torque to 80 90 in lb 9 10 N m at 100 rpm maximum 4 4 101 102 103 104 107 108 109 108 110 111 104 113 114 1 1 1 1 1 8 1 112 102 1 22 Torque to 35 45 in lb 4 5 N m 5 5 Torque...

Страница 21: ...over molded diaphragms 2 16 BALL 4 112946 Santoprene FD5122 and FD5622 108639 PTFE FD5111 FD5611 FD5113 FD5613 17 111183 RIVET pop not shown 2 19 262640 AIR MOTOR see Air Motor Parts 1 20 DIAPHRAGM 2...

Страница 22: ...n Kit 262828 Use with tri clamp models only Suction Kit 262828 allows the pump to draw fluid from a 55 gallon 200 liter drum Includes suction tube elbow clamps and bung adapter The kit also includes a...

Страница 23: ...3a 10 9 in 277 mm 6 4 in 163 mm 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1 in 256 mm 4 3 in 109 mm 7 0 in 178 mm ti22572a 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1...

Страница 24: ...psi 0 7 MPa 7 bar air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182...

Страница 25: ...air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182 256 228 319 273 38...

Страница 26: ...F 4 C Maximum fluid operating temperature Do not exceed the lowest maximum depending on the diaphragm ball and seat used in your pump PTFE 220 F 104 4 C Santoprene 180 F 82 2 C EPDM 275 F 135 C Stainl...

Страница 27: ...ht All models 23 lb 10 kg Notes Startup pressures and displacement per cycle may vary based on suction condition discharge head air pressure and fluid type All fluid contact materials are FDA complian...

Страница 28: ...erial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES...

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