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Parts

3A1973L

21

Air Motor Parts

*

These parts are included the the Fluid Section 
Repair Kit, sold separately. See page 22 for the cor-
rect kit for your model.

† These parts are included in Air Valve Repair Kit 

241657, sold separately.

Replacement Warning labels, signs, tags, and cards 
are available at no cost.

----- These parts are not sold separately.

Ref. Part

Description

Qty

.

1

278379 COVER, fluid

2

2

MANIFOLD, outlet

1

278378

Tri-Clamp

24U147

DIN

3

MANIFOLD, inlet

1

278377

Tri-Clamp

24U146

DIN

4

290045 PLATE, identification, not shown

1

6

262684 CLAMP, vee; includes t-handle nut 

(Ref. 34)

2

8

191079 STRIP, grounding

1

9

262687 KIT, ground fasteners, stainless 

steel; includes Refs. 9a, 9b, and 
9c

9a

-----

SCREW, phillips head,

#10-24 x 0.75

1

9b

-----

WASHER, #10, flat

1

9c

-----

NUT, #10-24 x 0.125

1

12

118598 CLAMP, sanitary, 1.5 in.

4

13*

O-RING

8

110954

PTFE

16J453

EPDM

17H255

Encapsulated FKM

14

SCREW, 1/4-20 x 1

113747

Hex head flange (for standard 
diaphragms)

2

16H912

Socket head set (for over-
molded diaphragms)

2

15*

110004 O-RING (not used with over-

molded diaphragms)

2

16*

BALL

4

112946

Santoprene (FD5122 and 
FD5622)

108639

PTFE (FD5111, FD5611, 
FD5113, FD5613)

17

111183 RIVET, pop, not shown

2

19

262640 AIR MOTOR, 

see 

Air Motor Parts

1

20*

DIAPHRAGM

2

-----

Santoprene (FD5122, FD5162)

-----

Overmolded PTFE (FD5113 
and FD5163)

-----

PTFE (FD5111 and FD5611)

21

278380 COVER, air

2

22

114882 SCREW, phillips, pan head

#12-14 x 7/8

12

23

16M908 PLATE, diaphragm, fluid side (not 

used with overmolded dia-
phragms)

2

24*

16H681 DIAPHRAGM, backup (FD5111 

and FD5611)

2

25

PLATE, diaphragm, air side

2

195025

For use with standard dia-
phragms

16M001

For use with overmolded dia-
phragms

30

LABEL, warning

1

188621

English

198382

Multilingual

31

262785 KIT, seats, ball check, set of 4

1

34

-----

NUT, t-handle; included with vee 
clamp (Ref. 6)

2

Ref.

Part

Description

Qty

.

101*

114866 O-RING

2

102†* 108808 U-CUP

4

103

112933 MUFFLER

1

104†* 162942 O-RING; included with exhaust 

cover (Ref. 113) and air chamber 
cover (Ref. 110)

1

105

192601 SHAFT

1

107†

15Y825 PLUNGER, carriage

2

108†

192595 CARRIAGE

2

109†

192596 PIN, carriage

2

110

262686 COVER, air chamber; includes 

o-ring (Ref. 104)

1

111

-----

HOUSING, center

1

112*

192765 GASKET

2

113

262685 COVER, exhaust; includes o-ring 

(Ref. 104)

1

114†

194269 PLATE, valve

1

Ref. Part

Description

Qty

.

Содержание SaniForce 515

Страница 1: ...tary applications For professional use only 100 psi 0 7 MPa 6 9 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 6 9 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings an...

Страница 2: ...Troubleshooting 13 Service 14 Air Valve 14 Ball Check Valve 16 Standard Diaphragms 16 Overmolded PTFE Diaphragms 18 Air Center Service 19 Parts 20 Fluid Section Repair Kits 22 Drum Mount Suction Kit...

Страница 3: ...Models 3A1973L 3...

Страница 4: ...Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immedia...

Страница 5: ...r or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use e...

Страница 6: ...hoses with a maxi mum of 500 ft 150 m combined hose length to ensure grounding continuity Air compressor Follow the manufacturer s recom mendations All solvent pails used when flushing Follow the loca...

Страница 7: ...lexible grounded fluid hoses F The inlet fits sanitary tubing of 1 to 1 5 inch OD or DIN 25 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material such...

Страница 8: ...pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relieving pressure...

Страница 9: ...e ports facing the same direction To reverse the orientation of the ports 1 Remove the clamps 12 holding the inlet and or outlet manifold to the covers NOTE Inspect the o rings and replace if necessar...

Страница 10: ...er U at the end of the air exhaust line to catch fluid in case a diaphragm ruptures See FIG 4 FIG 4 Venting Exhaust Air To avoid serious injury from explosion or hazardous fluids be sure the system is...

Страница 11: ...pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 4 Place the end of fluid hose J into an appropr...

Страница 12: ...drying or freezing in the pump and damaging it Flushing schedule will be based on what the pump is being used for Use a compatible cleaning solution and always cycle the pump during the entire flushi...

Страница 13: ...hten Diaphragm ruptured Replace See page 16 standard dia phragms or page 18 overmolded diaphragms Loose inlet manifold damaged seal between manifold and seat or dam aged manifold o rings Tighten manif...

Страница 14: ...e carriages engage the clip ends of the carriage pins 109 9 Lubricate the bores of the center housing 111 then install the u cups 102 on the carriage plung ers 107 with the u cups facing toward smalle...

Страница 15: ...25 20 21 23 30 34 31 31 12 105 Apply appropriate waterproof sanitary lubricant to the threads and inside of clamp 1 Torque to 80 90 in lb 9 10 N m Do not use rotary power tools 2 2 1 Air side marking...

Страница 16: ...t point toward the outlet manifold 2 Standard Diaphragms NOTE If your pump uses overmolded PTFE dia phragms see page 18 Disassembly 1 Relieve the pressure 2 Remove the manifolds and disassemble the ba...

Страница 17: ...he other bolt to 80 90 in lb 9 10 N m at 100 rpm maximum NOTE When you install the clamps in Step 5 orient the center housing so the air inlet is approximately 45 above horizontal and the muffler is a...

Страница 18: ...the center housing Hold the shaft flats with a 19 mm open end wrench and remove the dia phragm and air side plate from the shaft 7 Clean all parts and replace as needed Reassembly 1 Assemble the air s...

Страница 19: ...Air Center Service Remove air covers for easier replacement of u cups and to replace the poppet o ring if needed See parts illus tration page 20 1 Follow all disassembly directions for diaphragm ser...

Страница 20: ...gm must face housing 3 3 3 Torque to 80 90 in lb 9 10 N m at 100 rpm maximum 4 4 101 102 103 104 107 108 109 108 110 111 104 113 114 1 1 1 1 1 8 1 112 102 1 22 Torque to 35 45 in lb 4 5 N m 5 5 Torque...

Страница 21: ...over molded diaphragms 2 16 BALL 4 112946 Santoprene FD5122 and FD5622 108639 PTFE FD5111 FD5611 FD5113 FD5613 17 111183 RIVET pop not shown 2 19 262640 AIR MOTOR see Air Motor Parts 1 20 DIAPHRAGM 2...

Страница 22: ...n Kit 262828 Use with tri clamp models only Suction Kit 262828 allows the pump to draw fluid from a 55 gallon 200 liter drum Includes suction tube elbow clamps and bung adapter The kit also includes a...

Страница 23: ...3a 10 9 in 277 mm 6 4 in 163 mm 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1 in 256 mm 4 3 in 109 mm 7 0 in 178 mm ti22572a 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1...

Страница 24: ...psi 0 7 MPa 7 bar air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182...

Страница 25: ...air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182 256 228 319 273 38...

Страница 26: ...F 4 C Maximum fluid operating temperature Do not exceed the lowest maximum depending on the diaphragm ball and seat used in your pump PTFE 220 F 104 4 C Santoprene 180 F 82 2 C EPDM 275 F 135 C Stainl...

Страница 27: ...ht All models 23 lb 10 kg Notes Startup pressures and displacement per cycle may vary based on suction condition discharge head air pressure and fluid type All fluid contact materials are FDA complian...

Страница 28: ...erial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES...

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