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14

307982

Displacement Pump Service

WARNING

To reduce the risk of serious bodily injury, including

injection, splashing in the eyes, or injury from

moving parts, always follow the

Pressure Relief

Procedure

on page 8 when checking or servicing

any pat of the spray/dispensing system, when

installing, cleaning, or changing spray tips/nozzles,

and whenever you stop spraying/dispensing.

See Fig. 4 unless otherwise noted.

Before You Start

1. Flush the pump with compatible solvent if possible.

Follow the

Pressure Relief Procedure

on page

8.

2. If you are using a repair kit to service the pump,

use all the new parts. Parts included in the kits are

marked with a dagger (for example, 124

{

) in the

text and drawings.

Disassembly

1. Disconnect the hoses, remove the pump from its

mounting, and clamp it in a vise. Unscrew the

coupling nut (9) and the tie rod locknuts (3). Re-

move the cotter pin (1), loosen the jam nut (5), and

unscrew the connecting rod (11) from the displace-

ment rod (108). Pull the motor away from the

displacement pump.

2. Place the pump housing (109) in a padded jaw

vise with the outlet (107) against one jaw.

3. Remove the wet--cup/packing nut (136), and

packing nut (140). Remove the packings from the

packing nut.

4. Push the displacement rod (108) down so the

priming piston (119) clears the intake cylinder

(117).

5. Use two wrenches to oppositely turn and loosen

the hex nuts (120) on the piston rod (122).

6. Remove the valve plate (118), valve guide (121),

and the priming piston (119).

7. Remove the intake cylinder (117) and o--ring (124).

8. Pull on the piston rod (122) to remove the dis-

placement rod (108) from the pump housing (109).

9. Remove the cotter pin (126) and unthread the

piston rod (122) from the piston valve (112).

Fig. 4

9

11

1

135

3

4

2

1

3

4

2

140

125

{

134

See Fig. 6

112

111

109

125

{

124

{

Ref. 117

122

121

119

120

1

1

136

5

108
136

1

See Fig. 5

107

2

110

132

{

126

113

{

114

5

See Fig. 7

117

6

120

118

5

6

Torque to 54--81 N

S

m (40--60 ft-lb).

Torque to 420--460 N

S

m (310--340 ft-lb).

Apply sealant and torque to 81--102 N

S

m

(60--76 ft-lb).

Apply sealant to threads.
Torque to 37--47 N

S

m (25--35 ft-lb).

Torque to 129--149 N

S

m (94--110 ft-lb).

Содержание Power-Flo Bulldog

Страница 1: ...2527 Series A 200 liter 55 gallon drum size Standard Air Motor Model 222528 Series A 19 liter 5 gallon ram size Standard Air Motor Model 223985 Series A 200 liter 55 gallon drum size Quiet Air Motor M...

Страница 2: ...uipment D Use the equipment only for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment Use genuine Graco parts and accessories D Check equipm...

Страница 3: ...spraying D Be sure the valve trigger safety operates before dispensing D Lock the valve trigger safety when you stop dispensing D Follow the Pressure Relief Procedure on page 8 if the spray tip clogs...

Страница 4: ...line D Before operating this equipment electrically disconnect all equipment in the spray area D Before operating this equipment extinguish all open flames or pilot lights in the spray area D Do not s...

Страница 5: ...5 307982 Notes...

Страница 6: ...inimum ground wire Y into the slot in lug Z and tighten the locknut securely Connect the other end of the wire to a true earth ground Order Part No 237569 Ground Wire and Clamp 2 Air and fluid hoses U...

Страница 7: ...and shuts off the air supply to the motor The air line lubricator F provides automatic air motor lubrication The bleed type master air valve G relieves air trapped between it and the pump when it is...

Страница 8: ...teps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely then clear the tip or hose WARNING MOVING PARTS HAZARD Moving parts...

Страница 9: ...primed and with adequate air pressure and volume supplied the pump will start and stop as the spray gun is opened and closed Use the air regulator to control the pump speed and the fluid pressure Alwa...

Страница 10: ...y static spark ing or splashing in the eyes or on the skin relieve the pressure and remove the spray tip spray guns or spray valves only before flushing Hold a metal part of the gun valve firmly to th...

Страница 11: ...11 307982 Notes...

Страница 12: ...h strokes Restricted line or inadequate air sup ply Clear line See Technical Data on pages 22 24 Insufficient air pressure closed or clogged air valve etc Open clear Obstructed fluid hose or gun Clear...

Страница 13: ...gland packing stack Held open or worn priming piston Clear service Worn throat packings in displacement pump Replace gland packing stack Air motor icing Reduce air line moisture content To clear the...

Страница 14: ...displace ment rod 108 Pull the motor away from the displacement pump 2 Place the pump housing 109 in a padded jaw vise with the outlet 107 against one jaw 3 Remove the wet cup packing nut 136 and pac...

Страница 15: ...up to a light or running a finger over the surface Replace these parts if necessary If the rod is worn the packings will not seal properly and the pump will leak If the cylinder is worn the pump will...

Страница 16: ...as follows with the lips of the v pack ings facing up 5 Slide the gland packing stack supplied in Repair Kit 222101 down onto the piston valve 112 Do not disassemble the packing stack and be sure the...

Страница 17: ...the intake valve is preassembled Do not disas semble the stack Install the gland packing stack in the intake cylinder s packing housing Ref 117 Be sure the lips of the v packings are facing up Instal...

Страница 18: ...126 122 125 111 125 113 124 114 UHMWPE PTFE UHMWPE Female Gland 158 117 Ref 117 120 118 121 119 120 Standard Bulldog Air Motor Shown Lips of v packings must face down Torque to 420 460 NSm 310 340 ft...

Страница 19: ...items 1 15 below Model 222518 Series A 15 1 Ratio Senator Pump with Standard Air Motor Includes items 1 15 below Model 222545 Series B 55 1 Ratio King Pump with Standard Air Motor Includes items 1 15...

Страница 20: ...O RING FKM 1 131 178163 WASHER back up 1 132n 106269 BALL piston 1 Ref No Part No Description Qty 134 178081 PLATE tie 1 135 178079 NUT cylinder M80 1 136 236993 PACKING NUT WET CUP ASSY 1 138 165702...

Страница 21: ...21 307982 Notes...

Страница 22: ...troke length 120 mm 4 75 in Pump Performance Chart To find outlet pressure bar psi at a specific delivery liter min GPM and operating air pressure bar psi 1 Locate desired delivery along bottom of cha...

Страница 23: ...troke length 120 mm 4 75 in Pump Performance Chart To find outlet pressure bar psi at a specific delivery liter min GPM and operating air pressure bar psi 1 Locate desired delivery along bottom of cha...

Страница 24: ...roke length 120 mm 4 75 in Pump Performance Chart To find outlet pressure bar psi at a specific delivery liter min GPM and operating air pressure bar psi 1 Locate desired delivery along bottom of char...

Страница 25: ...ions Air Motor Mounting Pump Model 222528 223986 222518 222527 223985 222545 223992 A B C D 1194 mm 47 in 654 mm 25 75 in 236 mm 9 3 in 68 2 mm 2 69 in 1365 mm 53 75 in 826 mm 32 5 in 403 mm 15 85 in...

Страница 26: ...s lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Grac...

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