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Troubleshooting the Graco Motor Control

Event

Code

Event Level

Description

Solution

T6E0

Alarm

The motor is operating out of its

temperature range or the temperature

sensor signal is lost.

Ensure that the motor ambient

temperature is above minimum.

Ensure that the feedback cable

is correctly installed. Ensure the

TO1/TO2 wires from the Control

board are correctly inserted into the

Connector board. Contact Graco

technical assistance.

V1CB

Alarm

Bus voltage is below minimum

acceptable limit.

Check the voltage source level.

V2CG

Deviation

IGBT Gate drive voltage is below

minimum acceptable limit.

Contact Graco technical assistance.

V4CB

Alarm

Bus voltage is above maximum

acceptable limit.

Increase pump deceleration time.

Check the voltage source level.

V9CB

Alarm

Bus voltage measurement circuit is

reporting abnormally low values when

ACpower is detected.

Check the voltage source level.

Contact Graco technical assistance.

V9MX

Alarm

Loss of ACpower has been detected. Reconnect ACpower.

WMC0

Alarm

The controller is not able to turn the

motor (locked rotor).

Free the motor rotor, then restart the

motor.

WSCS

Alarm

The software version or part number

reported by the Power board does not

match the expected values.

If a software upgrade has recently

failed/ been interrupted, try again.

If not, contact Graco technical

assistance.

WX00

Alarm

An unexpected software error has

occurred.

Event will clear after acknowledgment.

Contact Graco technical assistance.

334188P

Tel: 866-777-6060
Fax: 866-777-6383

Springer Pumps, LLC

Website: www.springerpumps.com

Int'l: +001 267 404 2910

Содержание Husky 1050e

Страница 1: ...ead all warnings and instructions in this manual and in your Husky 1050e Repair Parts manual Save these instructions For maximum operating pressures see the Performance Charts on pages 51 54 See pages...

Страница 2: ...Initial Con guration BLDC with Graco Motor Control 27 Flush the Pump Before First Use 27 Transfer Mode Vs Low Pulsation Mode 27 Start and Adjust the Pump 28 Flow Calibration Procedure 28 Batch Calibra...

Страница 3: ...intact on any power and extension cords For cart mounted models do not expose to rain Store indoors FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or...

Страница 4: ...ipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modi cations may void agency approva...

Страница 5: ...dations TOXIC FLUID OR FUMES HAZARD Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to know the speci c hazards...

Страница 6: ...A Aluminum E Electric A Aluminum 04A Standard AC Induction Motor with Gearbox C Conductive Polypropylene S Stainless Steel 04B Brushless DC Motor with Graco Motor Control F PVDF 04C AC Induction Motor...

Страница 7: ...ast PT PTFE EPDM 2 Piece H1 Hastelloy npt PV PVDF PT PTFE PS PTFE Santo prene 2 Piece H2 Hastelloy bsp SP Santoprene SP Santoprene SP Santoprene P1 Polypropylene center ange SS 316 Stainless Steel SS...

Страница 8: ...ocator To Specify the Con guration of a New Pump Please call your distributor OR Use the Online Diaphragm Pump Selector Tool at www graco com Go to the Process Equipment Page To Order Replacement Part...

Страница 9: ...E No Cart Mounting Kit 24Y543 is available Key Points Pumps are available with an AC or Brushless DC BLDC motor or with just a gearbox for applications where a motor already is available Graco recomme...

Страница 10: ...pressure of the pumped liquid the system suction pressure and the velocity pressure It can be reduced by changing any of these factors 1 Reduce vapor pressure Decrease the temperature of the pumped l...

Страница 11: ...luid outlet port H Air lter regulator assembly D Mounting feet J Master air valve for accessories E Air inlet port K Grounded exible uid supply hose L Fluid drain valve may be required for your pump i...

Страница 12: ...rol Component Identi cation Figure 2 KEY A Conduit Holes B Display Control Panel C Mounting Tabs D Warning Label 12 334188P Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpum...

Страница 13: ...pump so uid inlet and uid outlet ports are easily accessible 5 Prolonged exposure to UV radiation will degrade natural polypropylene components of the pumps To prevent potential injury or equipment d...

Страница 14: ...e a ground screw in the electrical box Use it to ground the motor to the controller Air Line and Fluid hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure groun...

Страница 15: ...aluminum hastelloy or stainless steel uid sections is 1 in npt f or 1 in bspt On pumps with polypropylene conductive polypropylene or PVDF uid sections the port is a 1 in raised face ANSI DIN ange 2...

Страница 16: ...lug 123 Install the bushing and leak sensor NOTE Thearrowon the leak sensormustpointdown See also Leak Sensor Wiring AC Models page 19 or Leak Sensor Wiring BLDC Models page 24 1 To ensure a watertigh...

Страница 17: ...ions at the Standard Motor Install the wiring at the motor as follows 1 Open the motor s electrical box 2 Install wiring system with proper liquid tight connections in one of the ports at the side of...

Страница 18: ...Connections at the Explosionproof Motor Install the wiring at the motor as follows 1 Open the motor s electrical box 2 Install wiring system with proper connections to the motor electrical box 3 Conne...

Страница 19: ...ess cover on the VFD 5 For a Graco VFD perform the following a Wire one lead to terminal 4 on the rail b Wire a second lead to terminal 13A on the rail c Close the access cover d Turn on power to the...

Страница 20: ...a cable or plug is attached to all M12 and M8 connectors Table 1 Connector Information Graco Motor Control Label Identi er Connector Type Connector Use 1 M12 8 position Female Motor position and temp...

Страница 21: ...to 12 VDC 3 Blue Common 4 PLC Control 4 Black Analog Input Flow Signal Input Impedance 250 Ohms Current Range 4 20 mA Max Voltage 12 5 VDC continuous 30 VDC momentary Max Current 50 mA Wire colors co...

Страница 22: ...cket to loosen the terminal studs a Connect M1 U of the Graco Motor Control to U1 of the motor b Connect M2 V of the Graco Motor Control to V1 of the motor c Connect M3 W of the Graco Motor Control to...

Страница 23: ...kage Current may exceed 3 5mA AC The minimum size of the protective earthing conductor shall comply with the local safety regulations for high protective earthing conductor current equipment Use only...

Страница 24: ...16 to install the leak sensor Connect the selected cable to the installed leak sensor 3 Connect leak sensor with optional extension cable to Graco Motor Control Connector 3 4 Go to Menu G206 in the Se...

Страница 25: ...ompressor electrical box 3 Connect line power 120VAC or 240 VAC depending on your compressor to L1 and L2 N Connect supply ground to Use minimum 12 AWG 4 mm2 wire when the system is con gured for a 16...

Страница 26: ...grounded 110V 120V wall socket 240V Cart Mounted Models See Compressor Wiring page 25 Steps 1 3 and Step 5 to wire power to the unit Cart Purchased Separately If you are mounting a non cart model on...

Страница 27: ...04 Use this menu to indicate whether the current limit is 12A or 16A and to enable or disable Max Power Mode see explanation in the reference table in Setup Mode page 34 5 Go to Set Leak Detection Typ...

Страница 28: ...e pump long enough to thoroughly clean the pump and hoses Flow Calibration Procedure NOTE This procedure applies to systems using the Graco Motor Control If you are using a VFD follow the instructions...

Страница 29: ...alculate the new K Factor using the following formula K Factornew K Factorold Vactual Vbatch 10 Set the G203 menu to K Factornew Pressure Relief Procedure Follow the Pressure Relief Procedure whenever...

Страница 30: ...rol and set the EBG0 alarm Press to navigate the setup menu codes to adjust the digits in a numerical entry or to scroll to the desired setpoint Function varies by mode and current activity Run Mode P...

Страница 31: ...m number of units which can be dispensed will vary depending on viscosity of material and pump speed Batches can be repeated on a timed cycle Pump must not be in standby or stopped by an event Dispens...

Страница 32: ...of current batch to start of next batch A value that is shorter than the completion time of a currently de ned batch will result in unintended results but no error message is generated Max Power Mode...

Страница 33: ...sed Full Control Both Start Stop and Flow The falling edge of the Start Stop signal will start the pump The Start Stop signal must remain asserted pulled low to run the pump Pressing the local Stop bu...

Страница 34: ...ories 100s Maintenance 200s Setup password protected 300s Diagnostics displays system values only not operator changeable 400s Advanced password protected The reference table in this section provides...

Страница 35: ...he last maintenance Hold for 2 seconds to reset the counter Displays in cycles XXXXX thousands of cycles XXXXK or millions of cycles XXXXM G132 VIEW MAINTENANCE COUNTER 3 Displays the number of pump c...

Страница 36: ...isabled Default 1 Stop Only Manual Start 2 Start Stop Full Remote 3 Full Control Both Start Stop and Flow G210 SET or DISABLE PASSWORD Set the setup lockout password Users who do not know the password...

Страница 37: ...AXIMUM FLOW SETPOINT Set the highest selectable ow setpoint Units are user selectable See Set Flow Units menu G201 Menu is visible only if Control Mode menu G200 is set to ow 0 or if External Control...

Страница 38: ...H START INTERVAL Menu is only visible if G200 is set to 1 Set the number of seconds to elapse from the start of a batch until the next batch will be started automatically When the interval timer count...

Страница 39: ...installed G310 VIEW RUN STOP INPUT Displays the run stop input status User cannot edit 0 Stop 1 Run G311 VIEW 4 20 ANALOG READING Displays the 4 20 mA analog input in mA User cannot edit G312 BATCH I...

Страница 40: ...3 Set 4 20 Analog High Input Range 4 0 20 0 mA Default 20 mA G230 G232 Set Maintenance Counters 1 2 3 Range 0 1 99 9 million cycles Default 0 G240 Set Minimum Flow Setpoint Range 0 280 cpm Default 0 G...

Страница 41: ...hreaded connections are tight and leak free Check mounting bolts Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months...

Страница 42: ...nectors for leaks and tighten as necessary Flush with a uid that is compatible with the uid being dispensed and the equipment wetted parts Always ush the pump and relieve the pressure before storing i...

Страница 43: ...de can be enabled to automatically reduce pump performance to eliminate overheating Membrane buttons do not work or membrane switch works intermittently Membrane switch is disconnected Ensure the ribb...

Страница 44: ...Information Table 6 LED Status Signal Module Status LED Signal Description Solution No LEDs No system power Apply system power Green on System is powered up Yellow on Communication with external GCA d...

Страница 45: ...damage the hardware The MAX HOLD feature on a multimeter can be used to determine peak DC voltage on the line DC is the correct setting as opposed to AC because peak voltage is the critical parameter...

Страница 46: ...the source of the alarm Event will clear after acknowledgment A4CS Alarm Motor current has exceeded the software limit Check operating conditions to determine the source of the alarm Event will clear...

Страница 47: ...nd away from any external noise sources L3X0 Deviation The pump leak sensor has detected a leak and the Pump Leak Type is set to Deviation in G206 The pump continues to run Replace worn parts to stop...

Страница 48: ...imit Increase pump deceleration time Check the voltage source level V9CB Alarm Bus voltage measurement circuit is reporting abnormally low values when AC power is detected Check the voltage source lev...

Страница 49: ...apply medium strength blue Loctite or equivalent to the threads NOTE Always completely torque uid covers before torquing manifolds 1 Start all uid cover screws a few turns Then turn down each screw j...

Страница 50: ...ead Available NPSHa of your system should be above the Net Positive Suction Head Required NPSHr line shown on the chart 4 Pole AC Pump 04A 05A or 06A with 2hp VFD KEY A Power Limit Curve B Net Positiv...

Страница 51: ...10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 4 0 34 60 4 1 0 41 70 4 8 0 48 80 5 5 0 55 0 5 1 5 10 3 1 15 4 6 20 6 1 25 7 6 30 9 1 35 10 7 40 12 2 0 2 8 4 15 6 23 8 30 10 38 12 45 14 53 16 61...

Страница 52: ...bar MPa 0 10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 4 0 34 60 4 1 0 41 70 4 8 0 48 80 5 5 0 55 0 10 3 1 20 6 1 30 9 1 40 12 2 50 15 2 60 18 3 70 21 3 80 24 4 0 5 19 10 38 15 57 20 76 25 95...

Страница 53: ...Cycles per Minute Outlet Pressure PSI bar MPa 0 10 20 30 40 50 60 70 80 0 A B 5 19 10 38 15 57 20 76 25 95 30 114 35 132 40 151 0 10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 4 0 34 60 4 1 0 4...

Страница 54: ...ult KEY A 22 Hz 80 cycles per minute B 31 Hz 115 cycles per minute C 40 Hz 150 cycles per minute D 25 psi 1 7 bar air pressure E 37 psi 2 5 bar air pressure F 50 psi 3 5 bar air pressure G Transition...

Страница 55: ...ere Ha is the absolute pressure on the surface of the liquid in the supply tank Typically this is atmospheric pressure for a vented supply tank e g 34 feet at sea level Hz is the vertical distance in...

Страница 56: ...Dimensions Figure 13 Pumps with Aluminum Fluid Sections without Compressor BLDC model shown 56 334188P Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001 267...

Страница 57: ...ensions Figure 14 Pumps with Aluminum Fluid Sections with Compressor BLDC model shown 334188P 57 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001 267 404 29...

Страница 58: ...1 5 04C 13 2 04C 33 5 D NA 04D 7 9 04D 20 1 E 1 8 4 5 1 8 4 5 1 8 4 5 2 8 7 1 2 8 7 1 F 7 3 18 6 7 3 18 6 7 3 18 6 7 3 18 6 7 3 18 6 G 14 7 37 3 14 7 37 3 14 7 37 3 14 7 37 3 14 7 37 3 04E 17 0 04E 43...

Страница 59: ...mps with Polypropylene Conductive Polypropylene or PVDF Fluid Sections without Compressor BLDC model shown 334188P 59 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com...

Страница 60: ...umps with Polypropylene Conductive Polypropylene or PVDF Fluid Sections with Compressor BLDC Model Shown 60 334188P Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com I...

Страница 61: ...2 6 E 2 5 6 4 2 5 6 4 2 5 6 4 2 5 6 4 2 5 6 4 F Center Flange 8 0 20 3 8 0 20 3 8 0 20 3 8 0 20 3 8 0 20 3 F End Flange NA NA NA NA NA G Center Flange 16 0 40 6 16 0 40 6 16 0 40 6 16 0 40 6 16 0 40 6...

Страница 62: ...ure 17 Pumps with Hastelloy or Stainless Steel Fluid Sections without Compressor BLDC Model Shown 62 334188P Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 00...

Страница 63: ...gure 18 Pumps with Hastelloy or Stainless Steel Fluid Sections with Compressor BLDC Model shown 334188P 63 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001...

Страница 64: ...9 9 25 2 10 6 27 0 9 9 25 2 04C 11 6 04C 29 4 D NA 04D 6 4 04D 16 3 E 1 1 2 8 1 1 2 8 1 1 2 8 3 6 9 1 3 6 9 1 F NA NA NA NA NA G 13 9 35 3 13 9 35 3 13 9 35 3 13 9 35 3 13 9 35 3 04E 17 0 04E 43 2 04A...

Страница 65: ...Dimensions Graco Motor Control Dimensions Cart Dimensions 334188P 65 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001 267 404 2910...

Страница 66: ...ement per cycle 0 14 gallons 0 53 liters Maximum free ow delivery 39 gpm 148 lpm Maximum pump speed 280 cpm Fluid Inlet and Outlet Size Aluminum Hastelloy or Stainless Steel 1 in npt f or 1 in bspt Po...

Страница 67: ...torless Gearbox NEMA 04E Mounting Flange NEMA 56 C Gear Ratio 18 08 IEC 04F Mounting Flange IEC 90 Gear Ratio 18 08 Optional Leak Sensor Contact Ratings State Normally closed Voltage 240V Max AC DC Cu...

Страница 68: ...teel aluminum coated carbon steel bronze Technical Speci cations for the Graco Motor Control All installations and wiring must comply with NEC and local electrical codes DC Power Supply Class 2 Power...

Страница 69: ...ad 200 for 0 2 seconds Variable Frequency Drives 2 hp Model Nominal Input Voltage Input Voltage Range Nominal Output Voltage 16K911 208 240 Vac 1 phase 170 264 Vac 208 240 Vac 3 phase 16K911 208 240 V...

Страница 70: ...71 5 32 4 87 5 39 7 Polypropy lene Stainless Steel 135 61 2 173 78 5 138 5 62 8 98 5 44 7 103 46 7 119 54 0 PVDF Alu minum 109 49 4 147 66 7 112 5 51 0 72 5 32 9 77 34 9 93 42 2 PVDF Stainless Steel...

Страница 71: ...C Polychloroprene overmolded diaphragm CO or Polychloroprene check balls CR or CW 0 to 180 F 18 to 82 C 32 to 150 F 0 to 66 C 10 to 180 F 12 to 82 C Polypropylene PP 32 to 150 F 0 to 66 C 32 to 150 F...

Страница 72: ...erty or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL...

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