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Installation

Installation

Installation

Installation of this equipment involves potentially
hazardous procedures. Only trained and qualified
personnel who have read and who understand
the information in this manual should install this
equipment.

Location

Location

Location

When selecting the location for the equipment, keep
the following in mind:

• There must be sufficient space on all sides of

the equipment for installation, operator access,
maintenance, and air circulation.

• Ensure that the mounting surface and mounting

hardware are strong enough to support the weight
of the equipment, fluid, hoses, and stress caused
during operation.

• There must be a start/stop control (C)

within easy reach of the equipment.
See

Typical Installation, page 12

Mount

Mount

Mount the

the

the Pump

Pump

Pump

During installation pumps could slide together
causing a potential pinch hazard. Use caution
when installing the pumps.

See

See

See Figures

Figures

Figures 2

2

2 and

and

and 3.

3.

3.

1.

Place each pump (4) onto the stand frame (6)
and align the mounting holes of the motor stand
bracket (2) with the stand frame (6). Install
washers (13) and bolts (14) but do not tighten.

2.

Install the inlet manifold (3). Place gaskets (15)
over the inlet ports and attach manifold (3) using
clamps (7).

3.

Install the outlet manifold. Place gaskets (15)
over the outlet ports and attach manifold (3)
using clamps (7).

4.

Install the o-ring (34c) and pressure transducer
(34b) on the transducer manifold (34a). Use
the gasket (34e) and clamp (34d) to attach the
transducer assembly to the top manifold (3).

5.

Tighten bolts (14) to secure the pumps to the
stand.

6.

Models

Models

Models with

with

with Sealed

Sealed

Sealed Lowers:

Lowers:

Lowers: Install the shields

(12) on both pumps by engaging the bottom lips
with the groove in the top plate. Snap the two
shields together.

Figure 1

7.

See

Mounting Hole Patterns, page 59

. Secure

the stand to the floor with M19 (5/8 in.) bolts
which engage at least 152 mm (6 in.) into the
concrete floor to prevent the pump from tipping.

8.

Level the stand as required, using shims.

3A3453H

7

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Содержание E-Flo DC Series

Страница 1: ...int paint circulation circulation circulation applications applications applications For For For professional professional professional use use use only only only Important Important Important Safety...

Страница 2: ...Parts 51 Pump Assembly 51 Pump Matrix 55 24P822 Control Module Kit 56 Accessories 57 Back Pressure Regulators 57 Control Module 57 Dimensions 58 Mounting Hole Patterns 59 Appendix A Modbus Variable M...

Страница 3: ...pen Wet Cup tri clamp EC 6 4000 cc J 2 Horsepower 3 Phase ATEX FM IECEx The The The part part part number number number for for for your your your equipment equipment equipment is is is printed printe...

Страница 4: ...int fumes in work work work area area area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in well...

Страница 5: ...e Procedure Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify e...

Страница 6: ...ERSONAL PROTECTIVE PROTECTIVE PROTECTIVE EQUIPMENT EQUIPMENT EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inha...

Страница 7: ...e See Figures Figures Figures 2 2 2 and and and 3 3 3 1 Place each pump 4 onto the stand frame 6 and align the mounting holes of the motor stand bracket 2 with the stand frame 6 Install washers 13 and...

Страница 8: ...full assembly use the lift rings on both motors Failure to use both lift rings will cause the pump to become unbalanced make it difficult to move and could result in damage to the assembly Figure 2 M...

Страница 9: ...Installation Figure 3 Mount the Pump with Open Wet Cup Lower 3A3453H 9...

Страница 10: ...nnect Connect the the the Control Control Control Module Module Module 1 If still on shut off and lock out power to the motor 2 Connect the gray end of the accessory cable 25 into port 3 on the bottom...

Страница 11: ...kVA 3 0 kVA per motor Hazardous Hazardous Hazardous Area Area Area Cabling Cabling Cabling and and and Conduit Conduit Conduit Requirements Requirements Requirements Explosion Explosion Explosion Proo...

Страница 12: ...2 2 Typical Typical Typical Installation Installation Installation Pump Pump Pump with with with Sealed Sealed Sealed Bellows Bellows Bellows Lower Lower Lower NON NON NON HAZARDOUS HAZARDOUS HAZARDOU...

Страница 13: ...or for Table Table Table 2 2 2 and and and Table Table Table 3 3 3 A Electrical Supply must be sealed conduit approved for use in hazardous locations B Fused Safety Switch with lock C Start Stop Contr...

Страница 14: ...locked out 2 Install a start stop control C in the electrical supply line A within easy reach of the equipment The start stop control must be approved for use in hazardous locations NOTE NOTE NOTE Th...

Страница 15: ...1 P1 P2 GND P1 P2 Lock Out Box Motor 2 P1 P2 Two Two Two motors motors motors connected connected connected to to to a a a single single single power power power drop drop drop GND P1 P2 Lock Out box...

Страница 16: ...or or relieving relieving relieving pressure pressure pressure Hold metal part of the spray gun or valve firmly to the side of a grounded metal pail then trigger the gun or open the valve Fluid Fluid...

Страница 17: ...B 3 Open the fluid drain valve H having a waste container ready to catch drainage Leave open until you are ready to pressurize system again Control Control Control Module Module Module Overview Overvi...

Страница 18: ...ICE NOTICE To prevent damage to the softkey buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails Table 4 explains the function of the membrane keys on the cont...

Страница 19: ...d to cancel data entered and return to original data Exit Screen Exit data editing Up Down Arrows Use to move between screens or fields on a screen or to increment or decrement the digits in a settabl...

Страница 20: ...Mode Mode Select Pressure Mode Flow Mode System Mode System Reset Lower Size Back Pressure Regulator Maximum Limit Minimum Limit Maximum and Minimum Limits Deviation Enable Alarm Enable Calibration Jo...

Страница 21: ...n empty box 2 The feature is enabled if a is in the box Reset Reset Reset Field Field Field The reset field is used for totalizers Press to reset the field to zero When all data is correct press to ex...

Страница 22: ...ge page page 30 30 30 Run Run Run Screen Screen Screen 2 2 2 page page page 26 26 26 Setup Setup Setup Screen Screen Screen 7 7 7 page page page 35 35 35 Setup Setup Setup Screen Screen Screen 3 3 3 p...

Страница 23: ...reens Screens 1 8 1 8 1 8 Setup Setup Setup Screen Screen Screen 12 12 12 page page page 38 38 38 Setup Setup Setup Screen Screen Screen 13 13 13 page page page 39 39 39 Setup Setup Setup Screen Scree...

Страница 24: ...S PROFILES PROFILES Setup Setup Setup Screens Screens Screens 1 4 1 4 1 4 RUN RUN RUN Run Run Run Screens Screens Screens 1 8 1 8 1 8 Setup Setup Setup Screen Screen Screen 18 18 18 page page page 42...

Страница 25: ...1 2 and 3 Run Run Run Screen Screen Screen 1 1 1 This screen displays information for a selected profile A box around an icon indicates which mode the profile is running pressure or flow Figure 6 Run...

Страница 26: ...feature allows the user to run the motor past the tank level low alarm to empty the tank Select this box and hold the softkey button to manually control the fill pump solenoid output Current primary t...

Страница 27: ...n 5 5 5 This screen displays the current pressure readings of transducers 1 and 2 Pressure can be displayed as psi bar or MPa See Setup Screen 18 page 42 Figure 15 Run Screen 5 Run Run Run Screen Scre...

Страница 28: ...e pressure if set as an alarm In flow mode the motor maintains a constant speed to maintain the target flow rate set on Setup Screen 3 regardless of the fluid pressure up to the pump s maximum working...

Страница 29: ...e system is equipped with a back pressure regulator BPR kit P N 24V001 set the target air pressure to the BPR from 0 to 100 percent approximately 1 to 100 psi Leave the field set to 000 for a system w...

Страница 30: ...pressure is displayed as a pressure value psi bar MPa rather than a percentage of maximum pressure See Setup Screen 8 page 36 to enable closed loop pressure control Fluid pressure minimum See Step 5 O...

Страница 31: ...in flow mode NOTE If the profile does not have a maximum flow rate setting the motor will not run and error code WSC_ appears Flow rate minimum See Step 5 This softkey is disabled by default and only...

Страница 32: ...the maximum entered on Setup Screen 3 for five seconds an alarm symbol appears on the screen and the pump shuts down Line 2 Pressure Minimum Select Limit Limit Limit Deviation Deviation Deviation or...

Страница 33: ...Mode Mode Examples Examples Examples Runaway Runaway Runaway Control Control Control The user may choose to set the minimum pressure to Alarm If a hose bursts the pump will not change speed but the ba...

Страница 34: ...default is blank If custom is selected a field will open to input the size of the lower in cc Select to initiate automatic system calibration The pump must be running a profile prior to selection for...

Страница 35: ...ot resettable Batch Totalizer displays the batch total in selected volume units Reset Batch Totalizer resets the batch totalizer to zero Setup Setup Setup Screen Screen Screen 7 7 7 Use this screen to...

Страница 36: ...lect from the dropdown options to enable the transducer Enables the pump to use the transducer to control to a pressure setpoint psi bar mpa rather than force Enter the calibration scale factor from t...

Страница 37: ...ure begins to operate outside of the system settings Pressure transducer 2 monitors the pressure at the BPR Delta pressure monitors the difference between the pump outlet and the BPR Figure 43 Setup S...

Страница 38: ...Screen Screen Screen 12 12 12 Use this screen to set your modbus preferences Figure 45 Setup Screen 12 Setup Setup Setup Screen Screen Screen 12 12 12 Key Key Key Control location Select local or remo...

Страница 39: ...OTE NOTE NOTE The non editable box shows the status of the modbus register Select this box to enable the tank to automatically fill You can then set the fill levels When the tank level reaches this le...

Страница 40: ...eive an alarm when the level of the Primary Tank is above the value that is defined in the Primary Tank High field This value is a percentage of the total level of the Primary Tank Configures Port 4 p...

Страница 41: ...nd set the time out value in minutes Setup Setup Setup Screen Screen Screen 17 17 17 Use this screen to enable or disable the run stop switch and auto restart Figure 53 Setup Screen 17 Setup Setup Set...

Страница 42: ...18 Key Key Key Select the pressure units psi bar default MPa Select the volume units liters default gallons cc Select the flow rate units L min default gpm cc min oz min cycles min Select the system...

Страница 43: ...l when the software update is initiated Figure 59 Setup Screen 19 Setup Setup Setup Screen Screen Screen 19 19 19 Key Key Key Select your preferred date format from the menu MM DD YY DD MM YY default...

Страница 44: ...eded and then determine a regular schedule for checking your system Flushing Flushing Flushing To avoid fire and explosion always ground equipment and waste container To avoid static sparking and inju...

Страница 45: ...n both strokes Worn piston packing Replace See lower manual Held open or worn ball check valves Check and repair See lower manual Pump output low on only one stroke Worn piston packing Replace See low...

Страница 46: ...tor of which pump is active A4N_ A4N_ A4N_ 6 Alarm The motor current exceeded 13A or the hardware overcurrent tripped at 20A CAC_ CAC_ CAC_ Advanced None Alarm Display detects a loss of CAN communicat...

Страница 47: ...None Deviation The primary tank current level is below the primary tank deviation set point L3A0 L3A0 L3A0 Advanced None Deviation The primary tank current level is above the primary tank deviation s...

Страница 48: ...over temperature Motor will throttle itself to stay below 85 C 185 F internally V1I_ V1I_ V1I_ Basic and Advanced 2 Alarm Brown out voltage supplied to motor is too low V2I_ V2I_ V2I_ Basic and Advanc...

Страница 49: ...If the coupling adapter 16 and tie rods 9 have not been disassembled from the motor 1 skip to step 2 If the coupling adapter 16 and tie rods 9 have been disassembled from the motor 1 follow these ste...

Страница 50: ...and reconnect the inlet and outlet manifolds 3 10 Flush and test the pump before reinstalling it in the system Connect hoses and flush the pump While it is pressurized check for smooth operation and l...

Страница 51: ...p Pump Pump Assembly Assembly Assembly See Models page 3 for an explanation of the pump part number Models Models Models ECxx41 ECxx41 ECxx41 with with with Sealed Sealed Sealed 4 Ball 4 Ball 4 Ball L...

Страница 52: ...See Models page 3 for an explanation of the pump part number Models Models Models ECxx61 ECxx61 ECxx61 with with with Open Open Open Wet Wet Wet Cup Cup Cup 4 Ball 4 Ball 4 Ball Lower Lower Lower 52 3...

Страница 53: ...See Models page 3 for an explanation of the pump part number Models Models Models EC8J41 EC8J41 EC8J41 with with with Sealed Sealed Sealed 4 Ball 4 Ball 4 Ball Plus Plus Plus Lower Lower Lower 3A3453...

Страница 54: ...up 9 16X771 Sealed Lowers 6 10 24F251 SHIELD coupler 2 13 100101 SCREW cap hex hd 16 14 100133 WASHER lock 3 8 16 15 120351 GASKET sanitary 4 16 15H369 ADAPTER M22x1 5 2 17 17F000 NUT coupling 2 18 18...

Страница 55: ...41 A EM0026 17K657 EC4061 A EM0026 17K665 EC4941 A EM0025 17K657 EC4961 A EM0025 17K665 EC5041 A EM0026 17K658 EC5061 A EM0026 17K666 EC5941 A EM0025 17K658 EC5961 A EM0025 17K666 EC6041 A EM0026 17K6...

Страница 56: ...cludes item 5a 1 5a SCREW cap socket head M5 x 40 mm 1 6 24P823 BRACKET KIT control module includes items 6a 6f 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 6a BRACKET...

Страница 57: ...max fluid pressure 1 1 2 npt 288262 Pneumatic BPR 20 gpm 300 psi max fluid pressure 2 in Tri Clamp Control Control Control Module Module Module Part Part Part Description Description Description 16P91...

Страница 58: ...n 138 4 cm 12 1 in 30 7 cm 3 0 in 7 6 cm Sealed 4 Ball Plus 59 7 in 151 6 cm 28 5 in 72 4 cm 51 0 in 129 5 cm 18 4 in 46 7 cm 2 1 in 5 3 cm 17 1 in 43 4 cm 3 1 in 7 9 cm 21 2 in 53 8 cm 25 4 in 64 5 c...

Страница 59: ...atterns Mounting Mounting Mounting Hole Hole Hole Patterns Patterns Patterns KEY KEY KEY A A A 19 88 in 505 mm B B B 14 50 in 368 mm C C C 16 88 in 429 mm D D D 17 00 in 432 mm E E E Hole size 59 in 1...

Страница 60: ...te 16 Bit Pressure units see Table 7 403232 Configurable IO Type Read Write 16 Bit 0 Reed switch input 1 Drum cover switch input 403233 Agitator Half Status Read Write 16 Bit 0 Drum cover down 1 Drum...

Страница 61: ...4150 Pressure Minimum Read Only 16 Bit Pressure units see Table 7 404151 Pressure Target Read Only 16 Bit Pressure units see Table 7 404152 Pressure Maximum Read Only 16 Bit Pressure units see Table 7...

Страница 62: ...34 47 mPa 344 74 bar 3 5 psi 34 5 kPa 0 345 bar Tank level sensor 404207 Closed Loop Enable Transducer 1 Read Write 16 Bit 404208 Closed Loop Enable Transducer 2 Read Write 16 Bit 0 Not Enabled 1 Enab...

Страница 63: ...rce or Pressure Read Only 406105 Transducer 1 Pressure Read Only 0 65535 406106 Transducer 2 Pressure Read Only 0 65535 406107 ADCM Input Status Bits Read Only bit 0 bit 1 0 Stop 1 Run 2 Toggle bit 2...

Страница 64: ...0 Clear Alarm bit 1 Reset Batch bit 2 Reset Maint Counter 1 bit 3 Reset Maint Counter 2 bit 4 Reset Maint Agitator 406140 Configuration Read Write bit 0 0 Local 1 Remote bit 14 Run Stop Switch 0 Disab...

Страница 65: ...06153 TBD Read Write 0 65535 406154 TBD Read Write 0 65535 406155 Closed Loop Enable Transducer Read Write bit 0 Enable Disable Trans 1 bit 1 Enable Disable Trans 2 406156 Pump Lower Size Read 0 65535...

Страница 66: ...ssure units see table 7 405x02 Pressure Force Maximum Read Write 16 Bit Pressure units see table 7 405x03 Flow Minimum Read Write 16 Bit Flow units see table 7 405x04 Flow Target Read Write 16 Bit Flo...

Страница 67: ...libration in progress 13 Alarm A4N_ Over Current 14 Alarm T4D_ Over Temperature Alarm 15 Alarm WCW_ Dual Lower System with Display in Single Lower Mode 404113 404113 404113 Pump Pump Pump Events Event...

Страница 68: ...d 13 Reserved 14 Reserved 15 Reserved 404117 404117 404117 Pump Pump Pump Events Events Events 2 2 2 Low Low Low Word Word Word Bit Event Type Event Code Event Name 0 Advisory E5F_ X2 Calibration Erro...

Страница 69: ...ts Events Events Low Low Low Word Word Word Bit Event Type Event Code Event Name 0 Alarm P5D_ Transducer Assignment Conflict 1 Deviation P1D_ Unbalanced Load 2 Deviation CAG_ Solenoid Keep Alive Signa...

Страница 70: ...Reads 1 if there are any active deviations 4 Reads 1 if there are any active advisories 5 Setup changed 6 Reserved 7 Run Stop switch closed 8 Profile 1 changed 9 Profile 2 changed 10 Profile 3 change...

Страница 71: ...er 10 10 1 0 L min Gallons min 403210 1 Flow Register 10 10 1 0 Gal min cc min 403210 2 Flow Register 1 1 cc min oz min 403210 3 Flow Register 1 1 oz min Flow Cycles min 403210 4 Flow Register 10 10 1...

Страница 72: ...ds 1 if the pump is currently moving Example 2 Register 404100 bit 2 reads 1 if the pump has an active alarm 5 Monitor Monitor Monitor alarms alarms alarms and and and deviations deviations deviations...

Страница 73: ...g flashing red light No harm can be done by attempting to program the module multiple times 1 Remove power from the Graco Control Module by turning off system power NOTE NOTE NOTE Alternately software...

Страница 74: ...date successful Update unsuccessful Update complete no change necessary 9 Press to continue If the token is still inserted the remote loading procedure will begin anew Return to step 5 for step progre...

Страница 75: ...Notes Notes Notes Notes 3A3453H 75...

Страница 76: ...ent to an air motor operating at 100 70 and 40 psi 100 of maximum force 70 of maximum force 40 of maximum force Models Models Models EC4xxx EC4xxx EC4xxx 2000cc 2000cc 2000cc 2x 2x 2x 1000 1000 1000 c...

Страница 77: ...PRESSURE PRESSURE PRESSURE psi bar MPa NOTE NOTE NOTE The shaded area within the table shows the recommended range for continuous duty circulation Models Models Models EC6xxx EC6xxx EC6xxx 4000 4000...

Страница 78: ...orce CYCLES CYCLES CYCLES PER PER PER MINUTE MINUTE MINUTE 20 1 4 0 14 40 2 8 0 28 60 4 1 0 41 80 5 5 0 55 100 6 9 0 69 120 8 3 0 83 140 9 7 0 97 160 11 0 1 10 180 12 4 1 24 200 13 8 1 38 220 15 2 1 5...

Страница 79: ...Cx0xx 200 240 Vac single phase 50 60 Hz 5 8 kVA 2 9 kVA per motor Input Voltage Power Models ECxJxx 380 480 Vac three phase 50 60 Hz 6 0 kVA 3 0 kVA per motor Power inlet port size 3 4 14 npt f Ambien...

Страница 80: ...TY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTICULAR PARTICULAR PARTICULAR PURPOSE PURPOSE PURPOSE IN IN IN CONNECTION CONNECTION CONNECTION WITH WITH WITH ACCESSORIES ACCESSORIES ACCES...

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