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9

309016

Maintenance

Observe regular maintenance intervals to ensure that
you get maximum performance and life from the
pressure washer.

There is a break-in period for the engine and pump.
After you change the oil in these components following
their break-in periods, the interval between required
maintenance procedures is longer.

If operating the unit in dusty conditions, you should
perform these maintenance procedures more often.

Always relieve the pressure before you begin.

For 

Pressure Relief,

see page 5.

Interval

Maintenance

Daily

Clean water inlet screen and filter.

Check engine and pump oil levels.

Fill as necessary.  Check gasoline

level.  Fill as necessary.

After first

5 hours of

operation

Change engine break-in oil.  Drain

oil when warm.  Use SAE 30 or

10W–30 detergent oil.

After first

25 hours of

operation

Retorque exhaust manifold nuts to

27 N-m (20 ft-lb).  Do not over

tighten.

Every 25 hours

of operation

Clean and remove air cleaner

foam.  Wash with water and

detergent.  Dry thoroughly.  Rub

with oil, and squeeze to distribute

oil.

After first

50 hours of

operation

Change pump break-in oil.  Use

SAE 20 or 30 non-detergent oil.

Every 100

hours of

operation or

every 3 months

Clean or replace paper air cleaner

cartridge.  Tap gently to remove

dirt.  Change engine oil.  Use SAE

30 or 10W–30 detergent oil.
Retorque exhaust manifold nuts to

27 N-m (20 ft-lb).  Do not over

tighten.

Every 500

hours of

operation or

every 6 months

Change pump oil.  Use SAE 20 or

30 non-detergent oil.

Содержание AquaMax 804594 A Series

Страница 1: ...del 804597 Series A AquaMax DD9021 pressure washer with 11 hp engine and 900 liters hr 4 gpm pump on Hi Boy cart with hose gun and tips 210 bar 21 MPa 3000 psi Maximum Working Pressure Model 804596 Se...

Страница 2: ...ents can inject fluid into your body and cause serious injury Fluid splashed in the eyes or on the skin can also cause serious injury D Fluid injected into the skin might look like just a cut but it i...

Страница 3: ...ed by the fluid manufac turer FUEL HAZARD The fuel used in this unit is combustible and when spilled on a hot surface can ignite and cause a fire Do not fill the fuel tank while the engine is running...

Страница 4: ...ge 7 If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before you connect to the water supply check your local plumbing code rega...

Страница 5: ...riggered Pressure at the gun may be significantly higher than the bypass pressure indicated on the pressure gauge Therefore always follow the Pressure Relief Procedure above regardless of the pressure...

Страница 6: ...ap back against the engine Return it gently to prevent damage to the recoil mechanism NOTE For easier starting have one person start the engine while another person triggers the spray gun If the engin...

Страница 7: ...ou spray again CAUTION To avoid blowing the O ring out of the quick coupler due to the high pressure in the system never operate the pressure washer without a tip securely mounted in the quick coupler...

Страница 8: ...8 309016 Notes...

Страница 9: ...ine level Fill as necessary After first 5 hours of operation Change engine break in oil Drain oil when warm Use SAE 30 or 10W 30 detergent oil After first 25 hours of operation Retorque exhaust manifo...

Страница 10: ...type Clean adjust spark plug gap or replace Spray gun closed Trigger spray gun while starting Engine misses or lacks power Partially plugged air cleaner filter Remove and clean Spark plug dirty wrong...

Страница 11: ...iltration on pump inlet plumbing Inlet water temperature too high Check water temperature may not exceed 70_ C 160_ F Over pressurizing pump Do not modify any factory set adjustments See Equipment Mis...

Страница 12: ...TE You might have to tap the manifold lightly with a soft mallet to loosen it CAUTION Keep the manifold properly aligned with the ce ramic plungers when removing to avoid damage to the plunger or seal...

Страница 13: ...ings only the other includes the packings rings and retainers See Pump Repair Kits on page 20 1 Remove the manifold as outlined in Pumping Section on page 12 2 Carefully pull the packing retainer from...

Страница 14: ...You might have to tap the manifold lightly with a soft mallet to loosen CAUTION Keep the manifold properly aligned with the ce ramic plungers when removing to avoid damage to the plunger or seals 3 Ca...

Страница 15: ...e is packings only the other includes the packings rings and retainers See Pump Repair Kits on page 20 1 Remove the manifold as outlined in Pumping Section on page 14 2 Carefully pull the packing reta...

Страница 16: ...1 30 2 25 24 23 3 Ref 18 19 17 1 Apply sealant to threads 3 All parts supplied with unloader 10 28 29 43 39 47 See Detail 1 48 1 1 2 Supplied with pump 2 39 3 49 1 51 50 4 Shaft key supplied with engi...

Страница 17: ...15_ yellow 1 805545 TIP spray Q type 2504 25_ green 1 805546 TIP spray Q type 4004 40_ white 1 19 805634 TIP spray chemical injector black 1 23 114801 HOOK pail 1 24 112380 SCREW mach fil hd 1 2 in 2...

Страница 18: ...31 30 2 1 25 24 23 3 Ref 18 19 17 1 Apply sealant to threads 2 50 48 1 2 All parts supplied with unloader 3 Supplied with pump 3 27 10 28 29 40 39 9261A 49 1 47 See Detail 1 52 51 43 41 54 18 309016 P...

Страница 19: ...TIP spray Q type 25_ green 805545 Model 804596 2504 1 805549 Model 804597 25045 1 TIP spray Q type 40_ white 805546 Model 804596 4004 1 805550 Model 804597 40045 1 19 805634 TIP spray chemical inject...

Страница 20: ...472 Valve assembly 804402 Valve assembly 804402 Valve assembly O ring Valve seat Valve Spring Valve cage 6 6 6 6 6 804034 Valve cap 804403 Valve cap 804403 Valve cap O ring Cap 6 6 804036 Packing asse...

Страница 21: ...kg 151 lb 69 kg 151 lb Dimensions Length Width Height 927 mm 36 5 in 533 mm 22 in 788 mm 31 5 in 927 mm 36 5 in 533 mm 22 in 813 mm 32 5 in 927 mm 36 5 in 533 mm 22 in 813 mm 32 5 in Maximum inlet wat...

Страница 22: ...but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach...

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