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309016

Operation

Pressure Relief Procedure

WARNING

INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally.  Fluid

under high pressure can be injected through the
skin and cause serious injury.  To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the 

Pressure Relief Procedure

whenever you

D

Are instructed to relieve the pressure

D

Stop spraying for more than 10 minutes

D

Check or service any of the system equipment

D

Install or clean the spray nozzle

1. Engage the trigger safety latch.

2. Turn the engine off.

3. Pull the plug wire off the spark plug.

4. Shut off the water supply.

5. Disengage the trigger safety latch, and trigger the

gun to relieve pressure.  Then engage the trigger
safety latch again.

If you suspect that the spray tip or hose is completely
clogged or that pressure has not been fully relieved
after following the steps above,

 disengage the trigger

safety latch, and trigger the gun to relieve pressure.
Wrap a rag around the hose end coupling, and 

very

slowly loosen the coupling to relieve pressure
gradually, then loosen it completely, and clear the tip or
hose.

WARNING

PRESSURE INDICATED ON GAUGE
The pressure gauge (shown in Fig. 1) indicates the

spraying pressure

 when the gun is triggered and

the 

bypass pressure

 when the gun is not triggered.

Pressure at the gun may be significantly higher
than the bypass pressure indicated on the pressure
gauge.  Therefore, always follow the 

Pressure

Relief Procedure above regardless of the
pressure indicated on the gauge.

Operating Cautions

Always observe the following 

CAUTIONS when

operating the pressure washer to avoid costly damage
to the pressure washer.

CAUTION

Do not allow the pressure washer to idle for more
than 10 minutes.  Doing so could cause the
recirculating water to overheat and seriously
damage the pump.  Turn off the pressure washer if
it will not be spraying for 10 minutes.  

If heated

inlet water is used, reduce this time further .

 

 Do

not operate the pressure washer with the inlet
water screen removed; the screen helps keep
abrasive sediment out of the pump, which could
clog the pump or damage the cylinders.  Keep the
screen clean.  Do not pump caustic materials
through the pump; such materials could corrode the
pump components.  However, it is safe to pump
antifreeze through the pump for cold-weather
transport and storage.

Trigger Safety Latch

WARNING

To reduce the risk of serious bodily injury, including
fluid injection and splashing in the eyes or on the
skin, 

always engage the trigger safety latch when

you stop spraying, even for a moment.  In the
engaged position, the trigger safety latch prevents
the gun from being triggered accidentally by hand
or if it is dropped or bumped.  Be sure the latch is
pushed fully down to prevent the gun from being
triggered.  See Fig. 2.

Fig. 2

04612

trigger safety

engaged

trigger safety

disengaged

Содержание AquaMax 804594 A Series

Страница 1: ...del 804597 Series A AquaMax DD9021 pressure washer with 11 hp engine and 900 liters hr 4 gpm pump on Hi Boy cart with hose gun and tips 210 bar 21 MPa 3000 psi Maximum Working Pressure Model 804596 Se...

Страница 2: ...ents can inject fluid into your body and cause serious injury Fluid splashed in the eyes or on the skin can also cause serious injury D Fluid injected into the skin might look like just a cut but it i...

Страница 3: ...ed by the fluid manufac turer FUEL HAZARD The fuel used in this unit is combustible and when spilled on a hot surface can ignite and cause a fire Do not fill the fuel tank while the engine is running...

Страница 4: ...ge 7 If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before you connect to the water supply check your local plumbing code rega...

Страница 5: ...riggered Pressure at the gun may be significantly higher than the bypass pressure indicated on the pressure gauge Therefore always follow the Pressure Relief Procedure above regardless of the pressure...

Страница 6: ...ap back against the engine Return it gently to prevent damage to the recoil mechanism NOTE For easier starting have one person start the engine while another person triggers the spray gun If the engin...

Страница 7: ...ou spray again CAUTION To avoid blowing the O ring out of the quick coupler due to the high pressure in the system never operate the pressure washer without a tip securely mounted in the quick coupler...

Страница 8: ...8 309016 Notes...

Страница 9: ...ine level Fill as necessary After first 5 hours of operation Change engine break in oil Drain oil when warm Use SAE 30 or 10W 30 detergent oil After first 25 hours of operation Retorque exhaust manifo...

Страница 10: ...type Clean adjust spark plug gap or replace Spray gun closed Trigger spray gun while starting Engine misses or lacks power Partially plugged air cleaner filter Remove and clean Spark plug dirty wrong...

Страница 11: ...iltration on pump inlet plumbing Inlet water temperature too high Check water temperature may not exceed 70_ C 160_ F Over pressurizing pump Do not modify any factory set adjustments See Equipment Mis...

Страница 12: ...TE You might have to tap the manifold lightly with a soft mallet to loosen it CAUTION Keep the manifold properly aligned with the ce ramic plungers when removing to avoid damage to the plunger or seal...

Страница 13: ...ings only the other includes the packings rings and retainers See Pump Repair Kits on page 20 1 Remove the manifold as outlined in Pumping Section on page 12 2 Carefully pull the packing retainer from...

Страница 14: ...You might have to tap the manifold lightly with a soft mallet to loosen CAUTION Keep the manifold properly aligned with the ce ramic plungers when removing to avoid damage to the plunger or seals 3 Ca...

Страница 15: ...e is packings only the other includes the packings rings and retainers See Pump Repair Kits on page 20 1 Remove the manifold as outlined in Pumping Section on page 14 2 Carefully pull the packing reta...

Страница 16: ...1 30 2 25 24 23 3 Ref 18 19 17 1 Apply sealant to threads 3 All parts supplied with unloader 10 28 29 43 39 47 See Detail 1 48 1 1 2 Supplied with pump 2 39 3 49 1 51 50 4 Shaft key supplied with engi...

Страница 17: ...15_ yellow 1 805545 TIP spray Q type 2504 25_ green 1 805546 TIP spray Q type 4004 40_ white 1 19 805634 TIP spray chemical injector black 1 23 114801 HOOK pail 1 24 112380 SCREW mach fil hd 1 2 in 2...

Страница 18: ...31 30 2 1 25 24 23 3 Ref 18 19 17 1 Apply sealant to threads 2 50 48 1 2 All parts supplied with unloader 3 Supplied with pump 3 27 10 28 29 40 39 9261A 49 1 47 See Detail 1 52 51 43 41 54 18 309016 P...

Страница 19: ...TIP spray Q type 25_ green 805545 Model 804596 2504 1 805549 Model 804597 25045 1 TIP spray Q type 40_ white 805546 Model 804596 4004 1 805550 Model 804597 40045 1 19 805634 TIP spray chemical inject...

Страница 20: ...472 Valve assembly 804402 Valve assembly 804402 Valve assembly O ring Valve seat Valve Spring Valve cage 6 6 6 6 6 804034 Valve cap 804403 Valve cap 804403 Valve cap O ring Cap 6 6 804036 Packing asse...

Страница 21: ...kg 151 lb 69 kg 151 lb Dimensions Length Width Height 927 mm 36 5 in 533 mm 22 in 788 mm 31 5 in 927 mm 36 5 in 533 mm 22 in 813 mm 32 5 in 927 mm 36 5 in 533 mm 22 in 813 mm 32 5 in Maximum inlet wat...

Страница 22: ...but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach...

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