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Grounding

3A0231F

7

Grounding

This product must be grounded. In the event of an elec-
trical short circuit, grounding reduces the risk of electric 
shock by providing an escape wire for the electric cur-
rent. 

Metering valve: 

attach ground wire from grounding lug 

to true earth ground. Se

Component Identification 

starting

 

on page 9.

Fluid hoses:

 use only electrically conductive hoses.

Feed system components: 

attach ground wire from 

grounding lug to true earth ground. See feed system 
manual for grounding points. 

Fluid supply container:

 follow local code.

Solvent pails used when flushing: 

follow local code. 

Use only conductive metal pails, placed on a grounded 
surface. Do not place the pail on a nonconductive sur-
face, such as paper or cardboard, which interrupts 
grounding continuity.

Overview

This single-component meter and dispense device 
accurately meters liquid and semi-paste materials.

The machine is ideal for a single-component application 
requiring very small and precisely mixed shots.

The ratio of the pneumatic cylinder area to pump shaft 
area provides the adjustable pressure intensification 
needed to move the separate liquids through the needle 
with a flow rate suitable for production requirements.

The complete system is enclosed. See 

Sequence of 

Operation

 on page 17

Optional Cycle Detection 
Spool Sensors

The spool sensors are magnetic reed switches and 
must be connected to an electrical control. An LED on 
the switch illuminates to indicate the shifting of the 
spool.

Optional Cycle Detection 
Sensors

The sensors are magnetic reed switches and must be 
connected to an electrical control package. The sensors 
wires are #24 awg and have 9 foot (2.7 meters) flying 
leads. An LED on the sensor illuminates to indicate a 
change in state.

Suggested Sequence of Operation (See 
page 17).

The Valve Inputs are listed in F

IG

. 8, page 20.

The Valve Outputs (supplied by others) consisting 
of two power valves or one dual power valve [Sole-
noid-Close Spool Valve/RETract (Green Tube 1/4 
in. OD) and Solenoid-Open Spool Valve/EXTend 
(Yellow Tube 1/4 in.OD)]. Connect each Quick Dis-
connect (5/16-24 fitting) to respective power valve 
port.

Other needed Input would include some type of 
Start device (Foot Switch or Control Box) (supplied 
by others)

1.

Home (Reload) Position

a.

Solenoid-Close Spool Valve/RETract is acti-

vated. 

b.

Solenoid-Open Spool Valve/EXTend is deacti-

vated.

c.

PX-EXT and PX-CSV signal have been made. 

d.

PX-RET and PX-OSV signal is not made.

e.

Metering Rod is Retracted.

2.

Shot Procedure

a.

Start device signal is made.

b.

Solenoid-Close Spool Valve/RETract is deacti-

vated.

c.

Solenoid-Open Spool Valve/EXTend is acti-

vated.

Содержание A2A03010

Страница 1: ...138 bar Maximum Outlet Fluid Working Pressure Metal Sleeves 1200 psi 8 MPa 83 bar Maximum Material Inlet Pressure Plastic Sleeves 400 psi 2 8 MPa 28 bar Maximum Material Inlet Pressure 100 psi 0 7 MP...

Страница 2: ...Typical Feed System Components continued 11 Metering Valve 12 Setup 13 Typical Installation 13 Valve Mounting Diagram 14 Startup 15 Adjusting the Shot Size 16 Operation 17 Sequence of Operation 17 Pre...

Страница 3: ...d components with cycle detection A2A03057 1052 10A 2RS1 375 V CD 1 Inch 1 inch storke 0 375 diameter rod nitrided tool steel wetted components with cycle detection A2A03088 1052 10A 2TT1 062 V 1 Inch...

Страница 4: ...s wear impervious gloves when spraying or cleaning equipment If this equipment is used with isocyanate material see additional information on isocyanates in Iso cyanate Conditions Section of this manu...

Страница 5: ...ine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic a...

Страница 6: ...imed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with ISO pump oil or grease when reassembling Changing Materials When cha...

Страница 7: ...ts The complete system is enclosed See Sequence of Operation on page 17 Optional Cycle Detection Spool Sensors The spool sensors are magnetic reed switches and must be connected to an electrical contr...

Страница 8: ...rial h PX RET signal is made and Metering Rod is down Dispense Material Complete i Solenoid Open Spool Valve EXTend is deacti vated j Solenoid Close Spool Valve RETract is acti vated k PX OSV signal d...

Страница 9: ...Configurations FIG 1 R GREEN GREEN YELLOW YELLOW 0 TIMER DISPENSE Liquid Control R PRESSURE SYSTEM REG 1 REG 2 AUXILIARY PRESSURE G 1 G 2 OFF ON PB 1 SW 1 PL 1 TR 1 HAND OFF SW 2 POWER AUTO START Val...

Страница 10: ...D WEARING SAFETY GLASSES WARNING F 20 0 psi 0 20 oz Cartridge Feed with Mounting Post 5 Gallon Pail Cover with Diaphragm Pump 1 Gallon Ram and Pump 5 Gallon Pail Cover with Diaphragm Pump and Agitator...

Страница 11: ...tinued FIG 3 R 0 12 8 4 psi 30 22 19 15 26 R 0 12 8 4 psi 30 22 19 15 26 5 Gallon Tank with Diaphragm Pump and Stand 5 Gallon Tank with 5 1 Pump and Stand 10 Gallon Tank with Diaphragm Pump Agitator V...

Страница 12: ...OW Key A Material Inlet C Grounding Lug D Spool E Metering Rod F Oil Cup Retaining Block G Extend Air Inlet H Retract Air Inlet J Dispense Air Inlet K Reload Air Inlet L Extend Air Flow Adjustment Kno...

Страница 13: ...s 5 Connect each 1 4 in outside diameter supplied air line to the corresponding control solenoid See Component Identification starting on page 9 6 Connect chemical lines from feed system to meter ing...

Страница 14: ...1 062 625 8 32 X 38 DP 2 PLACES 126 128 X 25 DP FOR 1 8 DOWEL PINS 2 PLACES 312 C BORE FOR 95 0503 00 O RING 2 PLACES OUT IN 7 88 NEEDLE 50 1 44 3 6 MAX 1 8NPT MAT L INLET 0 0 750 937 0 312 874 1 938...

Страница 15: ...ed pressure 3 Dispense several full stroke shots until material is air free and has good shut off at the nose NOTE Very viscous compressible materials may con tinue to droll after system is primed Red...

Страница 16: ...tate the shot size locking ring counterclockwise to loosen 2 Rotate the shot size adjuster to adjust shot size 3 Rotate the shot size locking ring clockwise to tighten 4 Dispense into waste container...

Страница 17: ...g chambers by a pressurized feed system Outlet port is blocked Metering rod is retracted to a precise position deter mining the volume of each material Step 2 Shift The balanced spool shifts to the di...

Страница 18: ...Shutdown 1 Perform Pressure Relief Procedure 2 Inspect the metering rod for material buildup Clean as necessary 3 Lubricate the metering rod with compatible lubricant such as mesamoll or silicone oil...

Страница 19: ...quate input pressure Blocked needle Check needle for cured material replace as required Flow control valve closed Open needle Metering valve not discharging nor mal or full volume Low material level...

Страница 20: ...Electrical Requirements 20 3A0231F Electrical Requirements Electrical requirements for 1052 10A shown FIG 8...

Страница 21: ...Parts 3A0231F 21 Parts Non Cycle Detect 13 31 1 2 3 4 5 8 29 17 33 17 30 18 19 21 20 22 23 26 15 27 28 25 24 30 17 14 15 16 12 11 10 34 17 29 7 6 9 31...

Страница 22: ...STON spool 2 19 A2010002 CAP end cap assy spool 2 18 B3000068 SCREW shc 8 Ref No Description RS 062 RS 125 RS 188 RS 250 RS 375 SS 062 SS 125 SS 188 SS 250 SS 375 Qty A2A03085 A2A03073 A2A03010 A2A030...

Страница 23: ...Parts 3A0231F 23 Cycle Detect 1 2 3 4 5 37 38 29 17 8 13 31 33 17 30 18 39 19 37 21 20 22 23 26 15 28 27 31 25 24 37 30 17 14 15 16 12 11 10 7 6 38 37 40 9 34 17 29...

Страница 24: ...1 A2010112 PISTON assy spool magnet 2 18 B3000006 SCREW shc 8 39 B3500049 SCREW shs 2 37 F0200043 SWITCH reed 4 38 F0200104 CLAMP reed clamp tie rod 2 Ref No Description RS 062 RS 125 RS 188 RS 250 RS...

Страница 25: ...5 1 Ref No Part No Description Qty 7 94 1527 98 FITTING elbw strt 1 9 95 0904 00 O RING vit 1 3 A2000148 BLOCK ndl single 1 1 A2000164 BLOCK inlet 1 2 A2000271 GASKET tef fgls 1 4 B3500008 SCREW shc...

Страница 26: ...the o rings 28 12 Remove the four Screws 18 and the End Cap 19 on each side of the valve Disconnect the short air line sections on each side 13 Remove the two Spool Shift Pistons 21 from the End Caps...

Страница 27: ...tall the Seal Cup 12 into the Divorced Section 10 over the Metering Rod 11 and slide the lubri cated Posipak Seal 13 over the Metering Rod keeping the O ring side of the Posipak facing down The ends o...

Страница 28: ...prevent binding due to misalignment like you would tighten lug nuts on a car tire 20 Install the short air lines on the left and right sides of the valve Install the Needle Block Assembly 21 Install a...

Страница 29: ...400 psi 2 8 MPa 28 bar Supplied Air Requirements 1 to 3 cfm at 80 psi to 100 psi Shot Size Range depending on metering rods selected 0 002 cc to 3 600 cc Maximum Cycle Rate application dependent heat...

Страница 30: ...or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRE...

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