background image

All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A0231

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO OHIO INC. 8400 PORT JACKSON AVE NW, NORTH CANTON, OH 44720

Copyright 2009, Graco Ohio Inc. is registered to ISO 9001

www.graco.com

Revision F, June 2016

Graco Ohio Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs 
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT 
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, 
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la 
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite 
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Ohio Information

For the latest information about Graco products, visi

www.graco.com

.

For patent information, see 

www.graco.com/patents

.

TO PLACE AN ORDER, 

contact your Graco distributor or call to identify the nearest distributor.

Toll Free: 

1-800-746-1334

 or Fax: 

330-966-3006

Содержание A2A03010

Страница 1: ...138 bar Maximum Outlet Fluid Working Pressure Metal Sleeves 1200 psi 8 MPa 83 bar Maximum Material Inlet Pressure Plastic Sleeves 400 psi 2 8 MPa 28 bar Maximum Material Inlet Pressure 100 psi 0 7 MP...

Страница 2: ...Typical Feed System Components continued 11 Metering Valve 12 Setup 13 Typical Installation 13 Valve Mounting Diagram 14 Startup 15 Adjusting the Shot Size 16 Operation 17 Sequence of Operation 17 Pre...

Страница 3: ...d components with cycle detection A2A03057 1052 10A 2RS1 375 V CD 1 Inch 1 inch storke 0 375 diameter rod nitrided tool steel wetted components with cycle detection A2A03088 1052 10A 2TT1 062 V 1 Inch...

Страница 4: ...s wear impervious gloves when spraying or cleaning equipment If this equipment is used with isocyanate material see additional information on isocyanates in Iso cyanate Conditions Section of this manu...

Страница 5: ...ine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic a...

Страница 6: ...imed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with ISO pump oil or grease when reassembling Changing Materials When cha...

Страница 7: ...ts The complete system is enclosed See Sequence of Operation on page 17 Optional Cycle Detection Spool Sensors The spool sensors are magnetic reed switches and must be connected to an electrical contr...

Страница 8: ...rial h PX RET signal is made and Metering Rod is down Dispense Material Complete i Solenoid Open Spool Valve EXTend is deacti vated j Solenoid Close Spool Valve RETract is acti vated k PX OSV signal d...

Страница 9: ...Configurations FIG 1 R GREEN GREEN YELLOW YELLOW 0 TIMER DISPENSE Liquid Control R PRESSURE SYSTEM REG 1 REG 2 AUXILIARY PRESSURE G 1 G 2 OFF ON PB 1 SW 1 PL 1 TR 1 HAND OFF SW 2 POWER AUTO START Val...

Страница 10: ...D WEARING SAFETY GLASSES WARNING F 20 0 psi 0 20 oz Cartridge Feed with Mounting Post 5 Gallon Pail Cover with Diaphragm Pump 1 Gallon Ram and Pump 5 Gallon Pail Cover with Diaphragm Pump and Agitator...

Страница 11: ...tinued FIG 3 R 0 12 8 4 psi 30 22 19 15 26 R 0 12 8 4 psi 30 22 19 15 26 5 Gallon Tank with Diaphragm Pump and Stand 5 Gallon Tank with 5 1 Pump and Stand 10 Gallon Tank with Diaphragm Pump Agitator V...

Страница 12: ...OW Key A Material Inlet C Grounding Lug D Spool E Metering Rod F Oil Cup Retaining Block G Extend Air Inlet H Retract Air Inlet J Dispense Air Inlet K Reload Air Inlet L Extend Air Flow Adjustment Kno...

Страница 13: ...s 5 Connect each 1 4 in outside diameter supplied air line to the corresponding control solenoid See Component Identification starting on page 9 6 Connect chemical lines from feed system to meter ing...

Страница 14: ...1 062 625 8 32 X 38 DP 2 PLACES 126 128 X 25 DP FOR 1 8 DOWEL PINS 2 PLACES 312 C BORE FOR 95 0503 00 O RING 2 PLACES OUT IN 7 88 NEEDLE 50 1 44 3 6 MAX 1 8NPT MAT L INLET 0 0 750 937 0 312 874 1 938...

Страница 15: ...ed pressure 3 Dispense several full stroke shots until material is air free and has good shut off at the nose NOTE Very viscous compressible materials may con tinue to droll after system is primed Red...

Страница 16: ...tate the shot size locking ring counterclockwise to loosen 2 Rotate the shot size adjuster to adjust shot size 3 Rotate the shot size locking ring clockwise to tighten 4 Dispense into waste container...

Страница 17: ...g chambers by a pressurized feed system Outlet port is blocked Metering rod is retracted to a precise position deter mining the volume of each material Step 2 Shift The balanced spool shifts to the di...

Страница 18: ...Shutdown 1 Perform Pressure Relief Procedure 2 Inspect the metering rod for material buildup Clean as necessary 3 Lubricate the metering rod with compatible lubricant such as mesamoll or silicone oil...

Страница 19: ...quate input pressure Blocked needle Check needle for cured material replace as required Flow control valve closed Open needle Metering valve not discharging nor mal or full volume Low material level...

Страница 20: ...Electrical Requirements 20 3A0231F Electrical Requirements Electrical requirements for 1052 10A shown FIG 8...

Страница 21: ...Parts 3A0231F 21 Parts Non Cycle Detect 13 31 1 2 3 4 5 8 29 17 33 17 30 18 19 21 20 22 23 26 15 27 28 25 24 30 17 14 15 16 12 11 10 34 17 29 7 6 9 31...

Страница 22: ...STON spool 2 19 A2010002 CAP end cap assy spool 2 18 B3000068 SCREW shc 8 Ref No Description RS 062 RS 125 RS 188 RS 250 RS 375 SS 062 SS 125 SS 188 SS 250 SS 375 Qty A2A03085 A2A03073 A2A03010 A2A030...

Страница 23: ...Parts 3A0231F 23 Cycle Detect 1 2 3 4 5 37 38 29 17 8 13 31 33 17 30 18 39 19 37 21 20 22 23 26 15 28 27 31 25 24 37 30 17 14 15 16 12 11 10 7 6 38 37 40 9 34 17 29...

Страница 24: ...1 A2010112 PISTON assy spool magnet 2 18 B3000006 SCREW shc 8 39 B3500049 SCREW shs 2 37 F0200043 SWITCH reed 4 38 F0200104 CLAMP reed clamp tie rod 2 Ref No Description RS 062 RS 125 RS 188 RS 250 RS...

Страница 25: ...5 1 Ref No Part No Description Qty 7 94 1527 98 FITTING elbw strt 1 9 95 0904 00 O RING vit 1 3 A2000148 BLOCK ndl single 1 1 A2000164 BLOCK inlet 1 2 A2000271 GASKET tef fgls 1 4 B3500008 SCREW shc...

Страница 26: ...the o rings 28 12 Remove the four Screws 18 and the End Cap 19 on each side of the valve Disconnect the short air line sections on each side 13 Remove the two Spool Shift Pistons 21 from the End Caps...

Страница 27: ...tall the Seal Cup 12 into the Divorced Section 10 over the Metering Rod 11 and slide the lubri cated Posipak Seal 13 over the Metering Rod keeping the O ring side of the Posipak facing down The ends o...

Страница 28: ...prevent binding due to misalignment like you would tighten lug nuts on a car tire 20 Install the short air lines on the left and right sides of the valve Install the Needle Block Assembly 21 Install a...

Страница 29: ...400 psi 2 8 MPa 28 bar Supplied Air Requirements 1 to 3 cfm at 80 psi to 100 psi Shot Size Range depending on metering rods selected 0 002 cc to 3 600 cc Maximum Cycle Rate application dependent heat...

Страница 30: ...or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRE...

Отзывы: