background image

310570

13

Maintenance

Preventive Maintenance Schedule

The operating conditions of your particular system
determine how often maintenance is required. Estab-
lish a preventive maintenance schedule by recording
when and what kind of maintenance is needed, and
then determine a regular schedule for checking your
system.

Flushing

WARNING

FIRE AND EXPLOSION HAZARD

Before flushing, read the section

 FIRE

AND EXPLOSION HAZARD

 on page

4. Be sure the entire system and flush-
ing pails are properly grounded. Refer to

Grounding

 on page 9.

Fig. 4. Flush the pump:

D

Before the first use

D

When changing colors or fluids

D

Before fluid can dry or settle out in a dormant pump
(check the pot life of catalyzed fluids)

D

Before storing the pump.

Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 10.

1.

Fig. 4. Relieve the pressure.

2.

Remove the air cap and spray tip from the gun.
See the gun manual.

3.

Fig. 4. Remove the filter element from the fluid
filter (8). Reinstall the filter bowl.

4.

Hold a metal part of the gun firmly to the side of a
grounded 

metal

 pail.

5.

Start the pump. Always use the lowest possible
fluid pressure when flushing.

6.

Trigger the gun. Flush the system until clear
solvent flows from the gun.

7.

Release the gun trigger and lock the trigger safety.
The pump will continue to cycle as long as air is
supplied.

8.

Direct drain hose into a waste container. Continue
flushing until clear fluid comes from the hose.

9.

Relieve the pressure.

10. Clean the air cap, spray tip, and fluid filter element

separately, then reinstall them.

Fluid Filter Service

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 10.

1.

Fig. 4. Relieve the pressure.

2.

Replace the fluid filter as required to maximize
filtering efficiency and to avoid excessive pressure
drop.

3.

Close two filter ball valves (4). Open filter drain
valve (2) and partially loosen filter top to allow fluid
in filter to drain into waste container.

4.

Install new filter, close filter drain valve (2) and
open filter ball valves (4).

Содержание 96A390

Страница 1: ...r Viscount IIr 300 and 400 Circulation Packages 310570B Read warnings and instructions See page 2 for table of contents and list of models Model 96A390 Shown 307107 Back Pressure Valve 307628 Low Pres...

Страница 2: ...MPa 21 bar 1500 psi 10 3 MPa 103 bar 16 96A788 Viscount II Right Hand Pump Mount High Flo Plust 400 400 psi 2 8 MPa 28 bar 1500 psi 10 3 MPa 103 bar 16 96A901 Viscount II Right Hand Pump Mount High F...

Страница 3: ...stem D Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings D R...

Страница 4: ...problem D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed D Keep the spray area free of debris including solvent rags and gasoline D Elec...

Страница 5: ...ire R Wall Mount Frame T Fluid Return U Fluid Return Ball Valve B B C D Ref A E F Ref J N P R T U V W Z V Fluid Regulator and Gauge W Hydraulic Inlet Line Shutoff Valve Z Hydraulic Inlet AA Hydraulic...

Страница 6: ...ashing of fluid in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump The master hydraulic valve shuts off the hydraulic supply from the facility The fluid...

Страница 7: ...rsonal injury 5 Using capable hoist lift circulation package back into position Bolt wall mount frame R to wall Use 1 2 in bolts and washers to mount circulation package to wall Use bolts that are lon...

Страница 8: ...ge from the main fluid return line Bring a hydraulic supply line from the facility hydraulic supply Z to the circulation package location Be sure lines are properly sized and pressure rated for the sy...

Страница 9: ...Z 0720 2 Fluid hoses use only electrically conductive hoses 3 Spray gun ground through connection to a prop erly grounded fluid hose and pump 4 Fluid supply container follow your local code 5 Object...

Страница 10: ...eve fluid pres sure which may be trapped in the pump plumbing or hose If you suspect that pressure is not fully relieved after following the steps above wrap a fitting near the pump outlet with a rag...

Страница 11: ...310570 11 Operation TI1045 Fig 4 1 Torque packing nut H to 34 40 NSm 25 30 ft lb Packing nut is partially hidden Model 96A390 Shown TI0828 Side View 8 Ref 4 2 Ref 36 W 1 8 2 AA Z...

Страница 12: ...raulic fluid is supplied In a direct supply system the pump starts when the gun is opened and stops when the gun is closed WARNING COMPONENT RUPTURE HAZARD To reduce the risk of serious injury in clud...

Страница 13: ...on page 10 1 Fig 4 Relieve the pressure 2 Remove the air cap and spray tip from the gun See the gun manual 3 Fig 4 Remove the filter element from the fluid filter 8 Reinstall the filter bowl 4 Hold a...

Страница 14: ...e 309136 Pump output low on only one stroke Held open or worn check valve Check and repair See 309136 Worn piston packings Replace See 309136 No output Improperly installed ball check valves Check and...

Страница 15: ...310570 15 Notes...

Страница 16: ...6A788 96A901 300 and 400 Viscount II Pumps TI1045 TI1045 TI0828 Model 96A390 Shown 1 2 3 4 5 6 7 17 18 2 4 5 6 8 9 5 6 10 11 5 6 13 14 15 16 30 31 32 33 34 35 36 37 38 39 40 41 42 41 40 43 44 45 Detai...

Страница 17: ...96A897 See 309136 for parts 243753 PUMP 400 Viscount II sst 1 used on 96A788 and 96A901 See 309136 for parts 33 C19126 SCREW hex hd 3 8 x 1 3 4 4 34 C19213 WASHER lock 3 8 4 35 100307 NUT hex 3 8 4 36...

Страница 18: ...A789 96A902 300 and 400 Viscount II Pumps TI1046 TI1046 Model 96A645 Shown TI0829 1 2 3 4 5 6 7 17 18 2 4 5 6 8 9 5 6 10 11 5 6 13 14 15 16 30 31 32 33 34 35 36 37 38 39 40 41 42 41 40 43 44 45 Detail...

Страница 19: ...6A898 See 309136 for parts 243753 PUMP 400 Viscount II sst 1 used on 96A789 and 96A902 See 309136 for parts 33 C19126 SCREW hex hd 3 8 x 1 3 4 4 34 C19213 WASHER lock 3 8 4 35 100307 NUT hex 3 8 4 36...

Страница 20: ...20 310570 Parts Single Mount Floor Stand Model 618122 TI0832 TI0832 Model 618122 9 16 in 4 places 3 8 in 8 places TI1665A...

Страница 21: ...310570 21 Parts Dual Mount Floor Stand Model 618123 Model 618123 TI0833 TI0833 9 16 in 4 places 3 8 in 8 places TI1665A...

Страница 22: ...black Follow left to scale to read fluid outlet pressure To find Motor Hydraulic Oil Consumption l min or gpm at a specif ic fluid flow l min or gpm 1 Locate desired flow along bottom of chart 2 Read...

Страница 23: ...ar cycles per minute gpm liters minute 30 60 91 151 181 FLUID FLOW TEST FLUID NO 10 WEIGHT OIL FLUID PRESSURE 1 4 14 0 7 7 A B C 62 212 2 1 21 2 8 28 0 4 8 12 16 20 24 28 0 8 16 24 32 40 48 56 Hydraul...

Страница 24: ...at there is 5 ft 1 5 m overhead clearance for wall mounted systems and at least 7 ft 2 1 m for floor mounted systems 2 Mount the circulation package so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m...

Страница 25: ...is level before bolting it to the wall 2 Mount the wall frame so the top edge is 4 to 5 ft 1 2 to 1 5 m above the floor 2 27 0 in 685 8 mm Wall Frame 618094 right hand mount or 618237 left hand mount...

Страница 26: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

Отзывы: