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14

310570

Troubleshooting

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow
the 

Pressure Relief Procedure

 (page 10).

For pump service see manual 309136. For hydraulic motor service see manual 308048.

Problem

Cause(s)

Solution(s)

Pump output low on both strokes

Restricted hydraulic lines

Clear any obstructions; be sure all
valves are open; increase pressure.

Empty fluid supply

Refill and reprime pump. In an air-pow-
ered system, use pump runaway valve.

Clogged fluid outlet line, valves, etc.

Clear.

Worn packings

Tighten packing nut; replace all pack-
ings. See 309136.

Pump output low on only one stroke Held open or worn check valve

Check and repair. See 309136.

Worn piston packings

Replace. See 309136.

No output

Improperly installed ball check valves Check and correct. See 309136.

Pump operates erratically

Exhausted fluid supply

Refill and reprime pump. In an air-pow-
ered system, use pump runaway valve.

Held open or worn check valves

Check and repair. See 309136.

Worn piston packings

Replace. See 309136.

Pump does not operate

Restricted hydraulic power supply
lines

Clear any obstructions; be sure all shut-
off valves are open; increase pressure.

Exhausted fluid supply

Refill and reprime pump.

Clogged fluid outlet line, valves, etc.

Clear.

Damaged hydraulic motor

See 308048.

Fluid dried on piston rod

Disassemble and clean pump. Stop
pump at bottom of stroke. See 309136.

Содержание 96A390

Страница 1: ...r Viscount IIr 300 and 400 Circulation Packages 310570B Read warnings and instructions See page 2 for table of contents and list of models Model 96A390 Shown 307107 Back Pressure Valve 307628 Low Pres...

Страница 2: ...MPa 21 bar 1500 psi 10 3 MPa 103 bar 16 96A788 Viscount II Right Hand Pump Mount High Flo Plust 400 400 psi 2 8 MPa 28 bar 1500 psi 10 3 MPa 103 bar 16 96A901 Viscount II Right Hand Pump Mount High F...

Страница 3: ...stem D Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings D R...

Страница 4: ...problem D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed D Keep the spray area free of debris including solvent rags and gasoline D Elec...

Страница 5: ...ire R Wall Mount Frame T Fluid Return U Fluid Return Ball Valve B B C D Ref A E F Ref J N P R T U V W Z V Fluid Regulator and Gauge W Hydraulic Inlet Line Shutoff Valve Z Hydraulic Inlet AA Hydraulic...

Страница 6: ...ashing of fluid in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump The master hydraulic valve shuts off the hydraulic supply from the facility The fluid...

Страница 7: ...rsonal injury 5 Using capable hoist lift circulation package back into position Bolt wall mount frame R to wall Use 1 2 in bolts and washers to mount circulation package to wall Use bolts that are lon...

Страница 8: ...ge from the main fluid return line Bring a hydraulic supply line from the facility hydraulic supply Z to the circulation package location Be sure lines are properly sized and pressure rated for the sy...

Страница 9: ...Z 0720 2 Fluid hoses use only electrically conductive hoses 3 Spray gun ground through connection to a prop erly grounded fluid hose and pump 4 Fluid supply container follow your local code 5 Object...

Страница 10: ...eve fluid pres sure which may be trapped in the pump plumbing or hose If you suspect that pressure is not fully relieved after following the steps above wrap a fitting near the pump outlet with a rag...

Страница 11: ...310570 11 Operation TI1045 Fig 4 1 Torque packing nut H to 34 40 NSm 25 30 ft lb Packing nut is partially hidden Model 96A390 Shown TI0828 Side View 8 Ref 4 2 Ref 36 W 1 8 2 AA Z...

Страница 12: ...raulic fluid is supplied In a direct supply system the pump starts when the gun is opened and stops when the gun is closed WARNING COMPONENT RUPTURE HAZARD To reduce the risk of serious injury in clud...

Страница 13: ...on page 10 1 Fig 4 Relieve the pressure 2 Remove the air cap and spray tip from the gun See the gun manual 3 Fig 4 Remove the filter element from the fluid filter 8 Reinstall the filter bowl 4 Hold a...

Страница 14: ...e 309136 Pump output low on only one stroke Held open or worn check valve Check and repair See 309136 Worn piston packings Replace See 309136 No output Improperly installed ball check valves Check and...

Страница 15: ...310570 15 Notes...

Страница 16: ...6A788 96A901 300 and 400 Viscount II Pumps TI1045 TI1045 TI0828 Model 96A390 Shown 1 2 3 4 5 6 7 17 18 2 4 5 6 8 9 5 6 10 11 5 6 13 14 15 16 30 31 32 33 34 35 36 37 38 39 40 41 42 41 40 43 44 45 Detai...

Страница 17: ...96A897 See 309136 for parts 243753 PUMP 400 Viscount II sst 1 used on 96A788 and 96A901 See 309136 for parts 33 C19126 SCREW hex hd 3 8 x 1 3 4 4 34 C19213 WASHER lock 3 8 4 35 100307 NUT hex 3 8 4 36...

Страница 18: ...A789 96A902 300 and 400 Viscount II Pumps TI1046 TI1046 Model 96A645 Shown TI0829 1 2 3 4 5 6 7 17 18 2 4 5 6 8 9 5 6 10 11 5 6 13 14 15 16 30 31 32 33 34 35 36 37 38 39 40 41 42 41 40 43 44 45 Detail...

Страница 19: ...6A898 See 309136 for parts 243753 PUMP 400 Viscount II sst 1 used on 96A789 and 96A902 See 309136 for parts 33 C19126 SCREW hex hd 3 8 x 1 3 4 4 34 C19213 WASHER lock 3 8 4 35 100307 NUT hex 3 8 4 36...

Страница 20: ...20 310570 Parts Single Mount Floor Stand Model 618122 TI0832 TI0832 Model 618122 9 16 in 4 places 3 8 in 8 places TI1665A...

Страница 21: ...310570 21 Parts Dual Mount Floor Stand Model 618123 Model 618123 TI0833 TI0833 9 16 in 4 places 3 8 in 8 places TI1665A...

Страница 22: ...black Follow left to scale to read fluid outlet pressure To find Motor Hydraulic Oil Consumption l min or gpm at a specif ic fluid flow l min or gpm 1 Locate desired flow along bottom of chart 2 Read...

Страница 23: ...ar cycles per minute gpm liters minute 30 60 91 151 181 FLUID FLOW TEST FLUID NO 10 WEIGHT OIL FLUID PRESSURE 1 4 14 0 7 7 A B C 62 212 2 1 21 2 8 28 0 4 8 12 16 20 24 28 0 8 16 24 32 40 48 56 Hydraul...

Страница 24: ...at there is 5 ft 1 5 m overhead clearance for wall mounted systems and at least 7 ft 2 1 m for floor mounted systems 2 Mount the circulation package so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m...

Страница 25: ...is level before bolting it to the wall 2 Mount the wall frame so the top edge is 4 to 5 ft 1 2 to 1 5 m above the floor 2 27 0 in 685 8 mm Wall Frame 618094 right hand mount or 618237 left hand mount...

Страница 26: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

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