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309180

7

Unpacking and Repacking

Unpacking the Product

Your Therm-O-Flow

®

 heated drum unloading system

was carefully packaged for shipment by Graco. When
the package arrives, perform the following procedure
to unpack the units:

1.

Inspect the shipping box carefully for shipping
damage. Contact the carrier promptly if damage is
discovered.

2.

Unseal the box and inspect the contents carefully.
There should not be any loose or damaged parts
in the box.

3.

Compare the packing slip against all items in-
cluded in the box. Any shortages or other inspec-
tion problems should be reported immediately.

4.

Remove the unit from the skid and place it in the
desired location (See 

Selecting a Location for

the Ram

).

5.

Store the box and packing materials in a safe
place for future use. Graco recommends that all
packing materials be saved in case the unit needs
to be shipped again.

Repair and Repacking the Product

When the Therm-O-Flow

®

 heated drum unloading

system

 

 requires service, it is the purchaser’s respon-

sibility to have the unit repaired. As an option, the
purchaser can have the unit repaired by an authorized
Graco distributor.

On-site Service

Therm-O-Flow

®

  heated drum unloading system

components are customarily serviced by the purchaser
or an authorized Graco distributor. When service is
required, follow the 

Service 

procedures in manual

309085.

Ram Location Selection

When selecting a location for the ram, keep the follow-
ing in mind:

1.

There should be sufficient space for installing and
using the equipment.

D

Make sure there is sufficient overhead clear-
ance for the pump and ram when the ram is in
the fully raised position [approximately 110
inches (280 cm)].

D

If you are installing a vent hood, make sure
there is sufficient horizontal clearance for it.

D

Make sure the air regulators for the pump and
ram are fully accessible, with room to stand
directly in front of the ram air control box and
the electrical control box.

D

Make sure there is easy and safe access to an
appropriate electrical power source.  The
National Electrical Code requires 3 feet (0.9 m)
of open space in front of the electrical panel.

2.

Make sure that you will be able to level the base of
the ram using metal shims.

3.

When you bolt the ram to the floor the anchors
should be long enough to prevent the unit from
tipping. Refer to the Dimensional Drawing on page
23 for more information.

4.

If you are installing a vent hood, make sure the
ram is installed near a connection to the factory
ventilation system.

5.

Bolt the unit in place.

6.

Verify the exact system model number you are
installing and thoroughly read the service manual.

7.

If your machine is equipped with optional level
controls, the warning light needs to be turned back
upright, and tightened in place.

Содержание 309180E

Страница 1: ...age 21 for maximum working pressures Installation Operation Therm O Flow Plusr For all Drum Unloaders Refer to Graco Form 309085 for further information including parts and service 309180E GRACO INC P...

Страница 2: ...m Location Selection 7 Mechanical Setup 8 Electrical Setup 10 Material Loading 12 System Heat Up 14 Pump Bleeding 16 System Bleeding 17 Drum Changing 18 System Shut Down 20 Technical Data 21 Related P...

Страница 3: ...ximum inbound air pressure to the ram D Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pump or in the Technical Data on page 21 D Be sure that all spray...

Страница 4: ...is a serious injury Get immediate surgical treatment D Do not point the gun valve at anyone or at any part of the body D Do not put your hand or fingers over the spray tip nozzle D Do not stop or def...

Страница 5: ...ere is any static sparking or you feel an electric shock while using the equipment stop dis pensing immediately Do not use the equipment until you have identified and corrected the problem D Make sure...

Страница 6: ...ering the ram D Before checking or servicing the ram or pump perform the Pressure Relief Procedure in the equipment instruction manual TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serio...

Страница 7: ...r When service is required follow the Service procedures in manual 309085 Ram Location Selection When selecting a location for the ram keep the follow ing in mind 1 There should be sufficient space fo...

Страница 8: ...en the heated hose connection at the pump outlet Fig 1 2 Remove nut A Fig 2 to fill air line lubrica tor with SAE 10W NON DETERGENT OIL not included with equipment PH00032 Fig 2 A 3 Wrap exposed fitti...

Страница 9: ...ig 6 to their full counterclockwise position NOTE The UP DOWN control lever is shipped inside the ram control box and should be screwed onto the face of the control now Fig 5 PH00014 6 Connect a 1 2 a...

Страница 10: ...ble with the plant electrical service Follow the procedure below for electrical setup 1 Securely tighten 16 pin electrical connectors on long heated hose leads into 16 socket receptacles located on th...

Страница 11: ...ance D Refer to your local code for the requirements for a true earth ground in your area 3 Open electrical enclosure door and locate main disconnect Fig 9 Fig 9 PH00018 4 Have a qualified electrician...

Страница 12: ...0022 CAUTION As the ram rises carefully observe the heated hose cables making sure they do not catch on any com ponents If a cable catches immediately stop the ram from raising by putting the RAM UP D...

Страница 13: ...dam age the drum centering guides if equipped 10 SLOWLY turn the ram DOWN regulator Fig 16 clockwise to approximately 5 10 psi 34 69 kPa 0 3 0 7 bar The ram will now begin to lower the follower plate...

Страница 14: ...xpanding from the heat 1 Turn the main disconnect on the control box door Fig 17 to the ON position Fig 17 PH00023 2 Place the HEAT ON OFF switch to the ON posi tion Fig 18 PH00024 3 Each individual h...

Страница 15: ...the UP or DOWN arrow keys on the temperature controllers Fig 19 Fig 19 PH00025 The system will begin to heat NOTE The air will be locked from the air motor until all temperature zones are within a pr...

Страница 16: ...us burns always wear eye protection gloves and protective clothing when working around hot melt equipment and hot melt materials 5 Place a waste container under the bleed stem Using an adjustable wren...

Страница 17: ...losed 2 Lock the dispense valve trigger open by pulling and securing the trigger using the handle ring Fig 23 or open the outlet valve on an automatic system Fig 23 PH00027 3 Place the dispense valve...

Страница 18: ...ation ball valve Fig 20 2 Place the ram UP DOWN lever Fig 24 in the UP position Fig 24 PH00019 3 Adjust the ram plate drum separation air regulator R Fig 25 to 20 30 psi 138 207 kPa 1 4 2 1 bar PH0001...

Страница 19: ...ram plate must be free to move out of the drum Never use drum separation air with cold adhesive or a damaged drum WARNING Positive pressure is released from the drum when the ram plate seal is pulled...

Страница 20: ...OFF position Fig 28 PH00024 4 Lock the dispense valve trigger open by pulling and securing the trigger using the handle ring CAUTION Many hot melt materials tend to expand when heat ing up and may ca...

Страница 21: ...ssure pump only Verify on I D Plate Senator Motor Bulldog Motor King Motor Check I D Plate 1900 psi 13 MPa 131 bar 3100 psi 21 MPa 214 bar 3300 psi 23 MPa 228 bar Maximum Operating Temperature 400_F 2...

Страница 22: ...22 309180 Dimensions Electrical Control Panel Mounting and Clearance Dimensions Fig 30 25 4 646 mm 9513A 10 254 mm 46 8 1189 mm 37 25 945 mm...

Страница 23: ...309180 23 Dimensions Ram Mounting and Clearance Dimensions Fig 31 7994b 48 1168 mm 42 1067 mm 36 9 937 mm 21 533 mm 25 635 mm 68 2 1732 mm 5 2 132 mm 11 1 282 mm 108 2 2748 mm 64 1626 mm 16 7 424 mm...

Страница 24: ...y shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any oth...

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