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Operation

3A3995L

13

Blockages

Clearing a blockage requires a higher than normal 

pumping pressure. Depending upon the application or 

system design, a blockage usually results in a complete 

loss of lubricant flow to the total system and no bearing 

receives lubrication.

The loss of flow due to a blockage is first indicated with 

the higher than normal system pressure that develops 

by the pump as it attempts to overcome the blockage. 

Higher pressure is limited, isolated, and signaled 

through the use of various performance indicators, 

reset and relief, incorporated into the system design. 

Contact your Graco distributor for available parts.

Cleaning Valves

1. Follow 

Pressure Relief Procedure

, page 9.

2. Remove end plugs only and try to move each pis

-

ton back and forth without removing the piston 

from the valve section.

3. If all pistons move freely and there is no indication 

of a more serious problem: reinstall the end plugs.

4. If all pistons do not move freely: replace the entire 

valve. 

Contamination Blockage

If dirt, foreign material or any other form of contamina

-

tion is found in a valve, cleaning that valve will only tem

-

porarily solve contamination blockage problems. The 

source of the contamination must be eliminated for sat

-

isfactory service.

The system filtering method must be investigated. 

Inspect the filter elements and clean, if necessary.

The reservoir filling method should be reviewed to elim

-

inate any chance of foreign material entering the reser

-

voir during filling.

Separation Blockage

If a hard wax or soap-like material is found in the valve 

section, grease separation is occurring, and the oil is 

being squeezed from the grease at normal system 

operating pressure, and grease thickener is being 

deposited in the divider valve. 

Cleaning the divider valve will only temporarily solve the 

problem. Consult your lubricant supplier for recommen

-

dations on alternate lubricants and your local Graco 

distributor to verify compatibility with centralized lubri

-

cating systems.

NOTICE

• Dirt and foreign material damage lubricating 

equipment. Perform all service and disassembly 

under the cleanest possible conditions.

• Hard or sharp metal objects, such as punches, 

screwdrivers, and picks can scratch and dam

-

age the piston bore. When cleaning these sur

-

faces use a brass rod and hand pressure only.

Содержание 24Z477

Страница 1: ...mum Operating Pressure See page 3 for model information including maximum working pressure and approvals Related Manuals Important Safety Instructions Read all warnings and instructions in this manual...

Страница 2: ...aration Blockage 13 Recycling and Disposal 14 End of Product Life 14 Kits and Accessories 15 CSP Divider Block Inlet Fittings 15 CSP Divider Block Outlet Doubling Plug 15 CSP Divider Block Outlet Comb...

Страница 3: ...8 in npt 8 24Z488 B 1 8 in npt 10 24Z489 B 1 8 in npt 12 24Z490 B 1 8 in npt 14 24Z491 B 1 8 in npt 16 24Z492 B 1 8 in npt 18 24Z493 B 1 8 in npt 20 24Z494 B 1 8 in npt 22 24Z495 B 1 8 in bspp 6 24Z49...

Страница 4: ...essure or temperature rating of the lowest rated system component See Technical Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Tech...

Страница 5: ...be diverted to the next outlet away from the inlet port When one or more outlets are plugged the output is a multiple of the standard output For example One outlet provides 0 012 cu in 0 2 cc of lubri...

Страница 6: ...ring A system can be set up to use an electronic controller or to use a pump with a built in controller A micro limit proximity switch sensor can be installed to the cycle indicator on the CSP block a...

Страница 7: ...into the adapter 2 Tighten the set screw to within 5 to 7 in lbs 6 to 8 N m 3 Mount the proximity switch assembly to the CSP valve For Series A CSP Valves torque to within 25 to 30 in lbs 2 8 to 3 4...

Страница 8: ...8 3A3995L Wiring Instructions NOTICE The electrical ratings for the system must not be exceeded Overloading the switch can cause it to fail on the first cycle FIG 8 26C823 Flying Lead 26C822 M12 Conne...

Страница 9: ...ed to the inlet port If the lubricant supply is interrupted when restarted the cycle continues from the point it previously stopped Each plunger must complete a full movement before the next plunger c...

Страница 10: ...the left side of Plunger 1 pushing the plunger to the right 3 Plunger 1 opens delivering lubricant to Outlet 1 FIG 10 Sequence 2 1 Lubricant fills the left side of Plunger 2 pushing the plunger to th...

Страница 11: ...plunger to the right 2 Plunger 3 opens delivering lubricant to Outlet 6 FIG 12 Sequence 4 1 Lubricant fills the right side of Plunger 1 pushing the plunger to the left 2 Plunger 1 opens delivering lub...

Страница 12: ...nger to the left 2 Plunger 2 opens delivering lubricant to Outlet 3 FIG 14 Sequence 6 1 The final sequence completes the cycle Lubricant fills the right side of Plunger 3 2 Plunger 3 opens delivering...

Страница 13: ...m of contamina tion is found in a valve cleaning that valve will only tem porarily solve contamination blockage problems The source of the contamination must be eliminated for sat isfactory service Th...

Страница 14: ...the product s useful life dismantle and recycle it in a responsible manner Perform the Pressure Relief Procedure page 9 Drain and dispose of fluids according to applicable regulations Refer to the ma...

Страница 15: ...3000 psi 20 68 MPa 206 8 bar 1 17T780 FITTING compression 6 mm x 1 8 npt male straight 3000 psi 20 68 MPa 206 8 bar 1 17T781 FITTING compression 6 mm x 1 8 npt male 90 3000 psi 20 68 MPa 206 8 bar 1...

Страница 16: ...Kits and Accessories 16 3A3995L FIG 16...

Страница 17: ...9 MPa 69 bar 1 17R567 FITTING push to connect 6 mm tube x 1 8 bspt male straight 1000 psi 6 9 MPa 69 bar 1 17R568 FITTING push to connect 6 mm tube x 1 8 bspt male 90 1000 psi 6 9 MPa 69 bar 1 17R569...

Страница 18: ...mm OD high pressure hose Part No Description Qty 17L437 STUD 90 1 8 in hose x PTC fitting 1 17L438 STUD straight 1 8 in hose x PTC fit ting 1 17L647 SLEEVE hose 1 8 in ID 1 Part No Description Qty 17...

Страница 19: ...hown in FIG 17 Dis card the nuts and plate after the stud welding is com plete Proximity Switch Kit Only available for CSP valves with an indicator pin Part No Description Qty 26A478 KIT weld stud 1 S...

Страница 20: ...Dimensions 20 3A3995L Dimensions This dimension varies and is determined by the number of outlets See No of Outlets page 21 for this dimension...

Страница 21: ...si 350 bar 35 MPa Inlet Connection Size 1 8 in bspp 1 8 in npt Outlet Connection Size M10 x 1 f Maximum Working Temperature 212 F 100 C No of Outlets L page 21 LENGTH 6 outlets 2 4 in 60 mm 8 outlets...

Страница 22: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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