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306556T

Instructions

Topper Units

Grease dispense units with pneumatic pump elevator for easy drum replacement. For
professional use only.

Model No. 226013

50:1 Ratio Fire-ball

Pump



5000 psi (34.5 MPa, 345 bar) Maximum Working Pressure



100 psi (0.68 MPa, 6.89 bar) Maximum Air Pressure

Model No. 226018

50:1 Ratio President

Pump



4000 psi (27.6 MPa, 276 bar) Maximum Working Pressure



80 psi (0.55 MPa, 5.5 bar) Maximum Air Pressure

Model No. 244637

75:1 Ratio President

Pump



4000 psi (27.6 MPa, 276 bar) Maximum Working Pressure



80 psi (0.55 MPa, 5.5 bar) Maximum Air Pressure

Model No. 204490

without pump or hose kit

Model No. 25P544

36:1 Ratio GT 750 Pump



3600 psi (24.8 MPa, 248.2 bar) Maximum Working Pressure



100 psi (0.68 MPa, 6.89 bar) Maximum Air Pressure

Important Safety Instructions

Read all warnings and instructions in this
manual before using the equipment. Save
these instructions.

Содержание 204490

Страница 1: ...6 MPa 276 bar Maximum Working Pressure 80 psi 0 55 MPa 5 5 bar Maximum Air Pressure Model No 244637 75 1 Ratio President Pump 4000 psi 27 6 MPa 276 bar Maximum Working Pressure 80 psi 0 55 MPa 5 5 ba...

Страница 2: ...tion of Drum 12 Removal of a Drum 14 Maintenance 15 Removal of the Pump 15 Reinstallation of the Pump 15 End of Product Life 16 Troubleshooting 17 Parts 18 Ref No 25 Part No 204461 Wishbone Support As...

Страница 3: ...leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating...

Страница 4: ...ormation Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work...

Страница 5: ...er or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold metal part of the spray gun dispense valve firmly to the side of a groun...

Страница 6: ...til the pressure is fully relieved 4 If you suspect the dispense valve tip or hose is clogged or that pressure has not been fully relieved a VERY SLOWLY loosen the hose end coupling to relieve pressur...

Страница 7: ...t 2 6 m in height The elevator when fully extended is 90 in 2 4 m 2 Provide adequate space in front of the elevator for changing drums 3 Provide adequate space along the sides and back of the elevator...

Страница 8: ...rackets 83 6 Slide the support 64 down to allow installation of the pump into the inductor plate 7 Tighten the bracket screws 68 lightly Mount the Pump Models 226013 226018 244637 1 Position the pump...

Страница 9: ...screws 68 Model 25P544 Refer to FIG 5 and FIG 7 for Steps 1 6 below 1 Position the pump mounting brackets 86 then tighten the set screws to secure in place 2 Mount the bung adapter plate 117 to the pu...

Страница 10: ...elevator cap and screw it into the air inlet E in the elevator base FIG 9 2 Screw the restrictor valve assembly 42 into the elevator cap 3 Screw the 1 4 x 1 8 npt adapter 85 into the restrictor valve...

Страница 11: ...a user supplied pressure rated fluid shutoff valve not required on the fluid supply line to control the flow of fluid from the pump 11 Finish assembling the hoses and fittings as shown on Parts page...

Страница 12: ...clockwise to decrease speed counter clockwise to increase speed Tighten the jam nut once the desired speed has been set 6 Center an opened 400 lb 181 4 kg drum under the inductor plate so that the dr...

Страница 13: ...6013 226018 and 244637 only a Open the bleeder valve 94 at the pump outlet by turning the thumbscrews counter clockwise b Open the ball valve 65 until all of the air trapped in the pump and under the...

Страница 14: ...ressure is lost when reaching the drum ribs continue holding the air assist valve and slowly pull out the elevator valve until the ribs are passed Then immediately close the elevator valve to prevent...

Страница 15: ...204490 Loosen the inductor plate set screws 19 For Models 226013 226018 and 244637 Unscrew the locking nut 11 24 or 114 taking note of the number of turns needed 4 Disconnect and remove the pump from...

Страница 16: ...s useful life dismantle and recycle it in a responsible manner Perform the Pressure Relief Procedure page 6 Drain and dispose of fluids according to applicable regulations Refer to the material manufa...

Страница 17: ...blem Cause Solution Low flow or air is being sucked into pump under the inductor plate Open inductor plate vent Close the inductor plate Inductor plate sleeve locking nuts are loose Tighten the lockin...

Страница 18: ...r parts 1 91 204467 HOSE KIT See parts on page 24 1 101 205339 ELEVATOR BASE See parts on page 19 1 Ref No Part No Description Qty 21 205699 INDUCTOR PLATE ASSEMBLY See parts on page 19 1 25 204461 WI...

Страница 19: ...mbly Includes items 102 105 Ref No Part No Description Qty 102 205340 BASE elevator 1 103 100018 LOCKWASHERS spring 1 2 in 4 104 100096 SCREW hex hd cap 1 2 13 x 2 in 4 105 100321 NUT 1 2 13 4 FIG 12...

Страница 20: ...1 161107 NUT locking 1 12 161162 SEAL rubber 1 13 161287 WIPER inductor plate 1 14 161288 SEGMENT full barrel 6 15 164432 CAP vent 1 16 164497 ROD vent release 1 FIG 13 6 14 4 10 3 16 15 7 12 2 13 5 9...

Страница 21: ...88 SEGMENT full barrel 6 15 164432 CAP vent 1 16 164497 ROD vent release 1 22 205698 PLATE inductor bare 1 23 196219 RING locking 1 24 164962 NUT collet 1 FIG 15 6 14 4 10 3 16 15 7 12 22 24 23 5 9 13...

Страница 22: ...rictor Valve Assembly Includes items 43 to 46 Ref No 47 Air Assist Valve Assembly Includes items 48 to 60 43 46 44 45 1 8 npt 29 36 28 40 37 32 35 39 31 34 33 38 30 3 8 npt 52 51 60 50 49 56 59 55 48...

Страница 23: ...160404 STUD valve 1 61 204560 HOSE air cpld 3 8 npt m 3 8 in 9 6mm ID 18 in 457 mm long 1 62 204561 HOSE air cpld 3 8 npt m 3 8 in 9 6mm ID 36 in 914 mm long 2 63 205610 SUPPORT pump lower 1 64 205611...

Страница 24: ...cpld 1 4 npt m 1 4 in 6 4mm ID 6 ft 1 83 m long 1 94 205528 VALVE bleeder 1 96 160878 UNION 90 1 4 npt f swivel 1 115 156971 NIPPLE 1 4 x 1 4 npt m 1 FIG 18 115 92 1 2 npt 93 94 1 4 npt 96 Ref No Par...

Страница 25: ...Parts 306556T 25 Dimensions...

Страница 26: ...p 100 psi 0 7 MPa 7 bar Weight Model 226013 50 1 Ratio Fire Ball Pump 122 lb 55 kg Model 226018 50 1 Ratio President Pump 136 lb 61 kg Model 244637 75 1 Ratio President Pump 136 lb 61 kg Model 204490...

Страница 27: ...1 Ratio President Pump 94 6 dB A Model 244637 75 1 Ratio President Pump 94 6 dB A Maximum sound power tested at 70 psi 0 48 MPa 4 8 bar at 20 cycles per min per ISO 9414 2 Model 25P544 36 1 GT 750 Pum...

Страница 28: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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