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OM-05845

GHC SERIES

PAGE E-10

MAINTENANCE AND REPAIR

 

faces are clean, undamaged and free if any foreign
matter. Set aside and cover the seal stationary ele­
ment and O‐ring; they will not be used until the ro­
tor adjusting sleeve assembly (07A) is installed.

Position the pump on a flat surface with the drive
end facing up. Lightly oil the shaft of the rotor/shaft
assembly (03A). Slide the spring centering washer
and spring onto the shaft until fully seated against
the shaft shoulder.

Position the rotating portion of the seal on the shaft
with the sealing face toward the drive end of the
shaft. Place a clean tissue over the sealing face of
this rotating subassembly and slide it onto the
shaft until the seal retainer seats squarely against
the spring.

Assemble the rotor adjusting sleeve assembly
(07A) as described in 

Rotor Adjusting Sleeve

 and

position it on a flat surface with the drive end down.

Oil the O‐ring (O) and install it in the groove in the
O.D. of the rotor adjusting sleeve assembly (07A).

Lubricate the stationary element O‐ring and posi­
tion the stationary element in the rotor adjusting
sleeve assembly with the sealing face up. Cover
the sealing face with a clean tissue and use thumb
pressure to press the stationary element into the
seat sleeve until fully seated. Remove the tissue
and proceed with pump reassembly.

Head/Idler Kit

(Figures E‐1 and E‐3)

If the idler pin (01AB) was removed, heat the head
(01AA) in an oven to 500

F (260

C) to ease instal­

lation of the pin. Carefully install the pin in the head
with the chamfer side toward the head and the
milled flat side facing the crescent. (If the pin is
stepped, position it with the large chamfered end
toward the head.) Make sure the pin bottoms out in
the head.

NOTE

When properly installed, the pin will be positioned
0.010 inch below the surface of the crescent.

If removed, install the pipe plug (P) in the hole in the
suction side of the head (01AA).

Lightly oil the I.D. of the idler (02A), and use an ar­
bor (or hydraulic) press to install the idler bushing
(02B) in the idler. The bushing should be centered
at both ends of the idler.

Place the head (01A) on a flat surface. Lightly oil the
idler bushing (02B) and pin (01AB); install the idler
assembly (02) on the pin. Spin the idler to make
certain that it moves freely on the pin.

Install the head gasket (01B) over the head. Care­
fully position the head and idler against the hous­
ing and engage the idler and rotor/shaft assembly
(03A).

 

Turn the rotor/shaft until the idler and rotor

teeth engage. 

Do not

 

force.

Slide the head into the housing assembly. Rotate
the head assembly (01A) until the groove in the
head matches the groove in the housing. Secure
the head to the housing with the capscrews (B).

Rotor Adjusting Sleeve (07)

(Figures E‐1 and E‐2)

Clean the rotor adjusting sleeve and all component
parts as described in 

Cleaning and Inspection

.

Inspect the parts for wear or damage and replace
as necessary.

Press the bearing (07AC) into the rotor adjusting
sleeve (07AA) until it bottoms out on the shoulder in
the rotor adjusting sleeve.

Apply 1 to 2 drops of “Loctite Thread Locker No.
272” or equivalent compound to the threads of the
bearing retaining nut (07AD) and use a suitable
spanner wrench (or special tool 48731-028 avail­
able from Gorman‐Rupp) to screw the nut into the
rotor adjusting sleeve (07AA) until fully seated
against the bearing.

NOTE

Part or all of the seal assembly (05) must be in­
stalled with the rotor adjusting sleeve. Check the

Parts List

 furnished with your pump to identify the

seal, refer to 

Seal Appendix

Section F

 for installa­

tion of the seal and related components, then pro­
ceed as follows with rotor adjusting sleeve installa­
tion. 

Use caution

 not to damage seal parts when

installing the rotor adjusting sleeve.

Loosen the socket head setscrews (GA). Slide the
rotor adjusting sleeve kit over the shaft. Use cau­
tion not to damage installed seal components on

Содержание GHC Series

Страница 1: ...P COMPANY MANSFIELD OHIO www grpumps com GORMAN RUPP OF CANADA LIMITED ST THOMAS ONTARIO CANADA Printed in U S A 2006 The Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL ROTARY GEAR...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...B 5 Coupled Drives PAGE B 5 V Belt Drives PAGE B 5 V BELT TENSIONING PAGE B 6 General Rules of Tensioning PAGE B 6 Tensioning Measurement PAGE B 6 ELECTRICAL CONNECTIONS PAGE B 8 OPERATION SECTION C P...

Страница 4: ...eal Removal 05 PAGE E 7 Rotor Shaft Removal 08 PAGE E 7 Backhead Kit Removal 06 PAGE E 7 Housing Assembly 04 PAGE E 7 PUMP REASSEMBLY PAGE E 8 Cleaning and Inspection PAGE E 8 Bushing Preparation PAGE...

Страница 5: ...rate Parts List is shipped with the pump Refer to the Parts List when ordering parts If your pump is furnished with a drive unit refer to the drive unit manufacturer s installation and oper ation inst...

Страница 6: ...sult from failure to follow the procedure Hazards or unsafe practices which COULD result in severe personal injury or death These instructions describe the procedure required and the injury which coul...

Страница 7: ...res Before attempting to install operate or service this pump familiarize yourself with this manual and with all other liter ature shipped with the pump Unfamil iarity with all aspects of pump operati...

Страница 8: ...pump will remain inoperative 3 Allow the pump to completely cool if overheated 4 Close the discharge and suction valve if used An overheated pump can cause severe burns and injury If overheating occu...

Страница 9: ...m for Gorman Rupp rotary gear pumps Rotary gear pump model numbers include design style port size hydraulic size and construction code Typical Pump Model GHS 1 1 2 GF 32 Design Style Port Size Hydraul...

Страница 10: ...mage to the pump will oc cur a Do not flush the pump Ensure that the port plugs shipped with the pump remain in place until piping is installed to help prevent dust or other foreign objects from enter...

Страница 11: ...g Lifting Remove suction and discharge hose and piping before attempting to lift the pump Use lifting equip ment with a capacity of at least five times the total weight of the equipment being lifted P...

Страница 12: ...s possible to the pump to monitor operation and assist in troubleshooting Strainers Because of the close tolerance moving parts of this pump it is recommended that a strainer be in stalled in the suct...

Страница 13: ...he coupling is in alignment when the hubs are the same distance apart at all points see Figure B 3 Figure B 3 Aligning Non Spider Type Coupling Check parallel adjustment by laying a straightedge acros...

Страница 14: ...ion to belt span is 1 64 for both ASA and metric units Therefore a belt with a span of 64 inches would require a deflection of 1 inch at the force shown on the Tables for your particular application F...

Страница 15: ...8 25 5 25 0 8V 12 5 17 0 200 850 851 1500 33 0 26 8 49 3 39 9 200 850 851 1500 39 6 35 3 59 2 52 7 18 0 22 4 Cross Section Smallest Sheave Diameter Range R P M Range Used Belt New Belt Used Belt New...

Страница 16: ...cause inju ry or death Obtain the services of a qu alified electrician to make all electrical connections Do not install and operate a non explo sion proof motor in an explosive atmo sphere Install c...

Страница 17: ...al loos en the gland nuts before starting the pump until the packing gland may be moved slightly If leakage seems excessive after starting wait until the pump has run long enough to reach its normal o...

Страница 18: ...fications refer to TROUBLESHOOTING Section D A change in operating noise when liquid first enters the pump is normal After the pump is fully opera tional monitor it for any unusual noises or vibra tio...

Страница 19: ...s Cracking Pressure Cracking pressure is the pressure at which the pressure relief valve first begins to open and by pass fluid The nominal cracking pressure of the re lief valve provided with this pu...

Страница 20: ...e blocked foot valve jammed strainer blocked Liquid too viscous Lift too high Suction line undersized LOW READING Air leak in suction line End of suction line not submerged Pump parts worn or defectiv...

Страница 21: ...not submerged foot valve blocked or jammed insufficient liquid in sump or tank Check vacuum gauge disassemble pump and replace faulty parts Relief valve pressure set too low Housing dry Add liquid to...

Страница 22: ...ired Add lubricant as needed Corrosive liquid Check local distributor or factory for parts compatibility with liquid check liq uid for contamination EXCESSIVE WEAR Exceeding operating limits Check per...

Страница 23: ...egular intervals of 2000 hours Critical applications should be in spected more frequently Check the thrust washer medium duty models idler bushing idler pin idler assembly shaft bush ing and rotor sha...

Страница 24: ...e Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Piping I Driver Lubrication See Mfgr s Literature Legend I Inspect Clean Adjust Repair or Replace as Necessary C Clean R...

Страница 25: ...TING PERFORMANCE Pump Model Your pump model number and serial number are shown on the name plate affixed to the pump Please have these numbers available when contacting The Gorman Rupp Compa ny for pa...

Страница 26: ...45 GHC SERIES PAGE E 2 MAINTENANCE AND REPAIR PARTSPAGE Shown GHC3JL3 B S2 46167 954 GA Figure E 1 GHC3JL3 B S1 GHC3JL3 B S2 GHC3JL3 B S3 GHC3JP3 B S1 GHC3JP3 B S2 GHC2JJ3 B S1 and GHC2JJ3 B S2 Pump M...

Страница 27: ...2 D JAM NUT AT08S 15991 1 O O RING 25154 135 2 O O RING 25154 034 1 O O RING 25154 040 1 12 S1 S3 NAMEPLATE KIT 48154 508 1 CW ARIEL NAMEPLATE 38818 147 13000 1 BM DRIVE SCREW BM 04 03 17000 2 12 S2...

Страница 28: ...E J SHAFT BUSHING 31143 118 12080 1 06B J BACKHEAD GASKET 38683 461 19060 1 B HEX HD CAPSCREW B0805 15991 8 07 ROTOR ADJ SLV KIT 48256 436 1 07A J RTR ADJ SLV ASSY 42216 422 1 07AA J RTR ADJ SLEEVE 31...

Страница 29: ...possibly pro vide detailed instructions and precau tions for each specific application or for every situation that might occur during maintenance of the unit Therefore it is the responsibility of the...

Страница 30: ...from the shaft Remove the bearing lockwasher Unscrew the rotor adjusting sleeve kit from the backhead NOTE Part or all of the seal assembly 5 will be removed with the rotor adjusting sleeve Check the...

Страница 31: ...sting sleeve assembly Use caution not to damage the stationary seat sealing face Remove the rotor adjusting sleeve O ring 07B With the head kit 01 idler assembly 02 and rotor adjusting sleeve 07 remov...

Страница 32: ...or roughness or binding If rotation is rough or there is any side to side movement between the inner and outer races replace the bearing The bearing is permanently sealed and re quires no additional l...

Страница 33: ...embly 03 Inspect the rotor shaft assembly 03A for exces sive wear scoring or scratches along the shaft sealing surface If replacement is required the shaft and rotor must be replaced as an assembly Sm...

Страница 34: ...d install the pipe plug P in the hole in the suction side of the head 01AA Lightly oil the I D of the idler 02A and use an ar bor or hydraulic press to install the idler bushing 02B in the idler The b...

Страница 35: ...sting sleeve assembly 07A in the backhead assembly 06A until the rotor bot toms against the head and install the bearing lock washer 03B and locknut 03C as previously de scribed See Figure E 5 and mar...

Страница 36: ...AR TAG OPTIONAL D JAM NUT 10AG SPRING GUIDE O RING BM DRIVE SCREW ASSEMBLED VIEW PARTS KEY Figure E 6 Pressure Relief Valve Assembly RELIEF VALVE REASSEMBLY Figure E 6 Do not return the pump to servic...

Страница 37: ...7 FULLY OUT 50 88 75 57 95 MAX 31 FULLY IN CRACKING PRESSURE PSI PUMP HYDRAULIC SIZE SINGLE SPRING OPTION CODE DOUBLE SPRING OPTION CODE DIMENSION A INCHES Fig E 7 CRACKING PRESSURE PSI DIMENSION A IN...

Страница 38: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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