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Copyright © 2016 Gorilla Playsets 

All Rights Reserved

190 Etowah Industrial Court 

Canton, GA 30114 

www.gorillaplaysets.com

Chateau Tower Treehouse with Fort Add On

Model: 1500AWFNS

(BOXES: 1501, 1503N,

 1507, 1525, 1530, 1531 & Slide 

Box)

Amber Post Option

BOXES: 1520-2bx

Timber Shield Post Option

BOXES: W-1

*51-0063-W*

51-0063-W

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Содержание Chateau Tower Treehouse with Fort Add On 1500AWFNS

Страница 1: ...Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Chateau Tower Treehouse with Fort Add On Model 1500AWFNS BOXES 1501 1503N 1507 1525 1530 1531 Slide Box Amber Post Option BOXES 1520 2bx...

Страница 2: ...Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to c...

Страница 3: ...at are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES N...

Страница 4: ...structions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Go...

Страница 5: ...s and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequent...

Страница 6: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ..._____ Address __________________________________________________________________________________________________ Comments ______________________________________________________________________________...

Страница 8: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 9: ...in sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest askin...

Страница 10: ...manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likeli...

Страница 11: ...t read the 1525 Treehouse kit instructions in the appendix and the 1531 Fort Add On kit instructions packet BEFORE you construct the playset The 1525 and 1531 instructions will tell you how to deviate...

Страница 12: ...07 1530 1525 Slide Box 1525 only included with 1500AWFNS Treehouse model REV 2 11 2016 Model 1500AWNS shown See cover of manual for the image of your model when it is completed Amber Post Option BOXES...

Страница 13: ...stallation Steps 11 15 Ladder Assembly Installation Steps 16 17 Center Post Panel Slat and Roof Support Installation Steps 18 20A Roof Assembly Steps 21 23 Safety Board Step 24 Picnic Table Assembly a...

Страница 14: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Страница 15: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Страница 16: ...oose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in...

Страница 17: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Страница 18: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Страница 19: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Страница 20: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARN...

Страница 21: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Страница 22: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Страница 23: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Страница 24: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Страница 25: ...th the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 11 feet 2 inches Deck height 5 feet Approximate assembly time 6 8 ho...

Страница 26: ...ll ___ Hammer ___ Pencil ___ Locking Pliers Vise Grips ___ Shovel ___ Masking Tape or Marker See Step 28 ___ Concrete See Page 38 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 1 Wave...

Страница 27: ...WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1...

Страница 28: ...N BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QT...

Страница 29: ...3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6...

Страница 30: ...1 OF 1 REV A 9 10 2014 JH 5 16 X 4 1 2 HEX BOLT QTY 12 5 16 TEE NUT QTY 12 8 X 2 WOOD SCREW QTY 20 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN AB...

Страница 31: ...WASHER QTY 4 11 0079 TOWER GROUND STAKE HARDWARE 2 11 2016 JH 7 8 9 1 4 3 2 5 6 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO M...

Страница 32: ...2 4 1700 LS TOP SUPPORT 2 2 2 X 4 X 14 3 4 2 4 2750 PTSS 2 X 4 X 17 LADDER STEP 5 2 X 4 X 27 1 2 2 4 2400 RLST PICNIC TABLE SEAT SUPPORT 2 2 X 4 X 24 2 4 2856 CPFR ROPE LADDER STEP 6 2 2 X 4 X 13 ANG...

Страница 33: ...L SIDE 1 HOLE ON CENTER 2 4 6600 RWS 1 LEFT 1 RIGHT 2 2 X 4 X 70 CENTER DECK SUPPORT 2 4 7000 CDS 1 2 X 4 X 66 LADDER SIDE 2 4 6600 LLS 2 4 6600 LRS 1 2 X 4 X 58 SWING BEAM CROSS MEMBER 2 HOLES ON CEN...

Страница 34: ...6 X 70 BOTTOM PANEL AND SANDBOX BOARD 4 HOLES OFFSET 2 6 7000 SB 1 2 X 6 X 70 FRONT FACE BOARD 4 HOLES OFFSET 2 6 7000 FFB 3 2 X 6 X 47 1 2 BOTTOM PANEL AND SANDBOX BOARD 4 HOLES OFFSET 2 6 4750 ESPB...

Страница 35: ...ON CENTER 2 6 7950 RLR 1 2 5 4 X 2 5 8 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 TTTM 2 2 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 24 5 4 X 2 5 8 X...

Страница 36: ...WALL CAP 125 3 2387 RWC 1 2 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 11 5 4 X 6 X 43 PICNIC TABLE TOP AND SEATS 125 6 4300 PTTS 4 5 4 X 6 X 47 3 8 DECK BOARD 125 6 4737 DB 11 5 4 X 6 X 23 7 8 ROC...

Страница 37: ...22 1 X 5 X 47 1 2 TONGUE AND GROOVE ROOF BOARD 1 5 4750 RB NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION 2 2 X 4 X 7 IN GROUND ST...

Страница 38: ...DESCRIPTION PICTURE QTY LADDER ROPES 1 3 SLIDE 1 WAVE WIKI 10 13 ROPE ROPE SWING PLATE 11 5002 27...

Страница 39: ...PICTURE DESCRIPTION QTY 10 IS A PACK 07 0001 TELESCOPE 07 0008 1 OF 5 1 BOXES HARDWARE 1 ROCKS CLIMBING ROCKS ROCK WALL 10 ROPE HARDWARE BOXES 1501 1503N 1507 11 0079 28...

Страница 40: ...SAFETY HANDLES PAIR 07 0005 1PR 4 90 GREEN BRACKET 11 5013 2 FLAG KIT 09 1014 PICTURE DESCRIPTION QTY 29...

Страница 41: ...PICTURE DESCRIPTION QTY UNASSEMBLED CHIMNEY 1530 BOX 1 UNASSEMBLED DORMER 1530 BOX 2 2 PLASTIC SUNBURST 07 0028 G 30...

Страница 42: ...NOT SHOWN MANUFACTURER LOGO PLATE 1 1 TIC TAC TOE UN ASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 2 PLASTIC DORMER SUNBURST 07 0031 PICTURE DESCRIPTION QTY 31...

Страница 43: ...ND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON B...

Страница 44: ...THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES...

Страница 45: ...T BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY T...

Страница 46: ...HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 5 16 X 4 1 2 HEX...

Страница 47: ...ED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4...

Страница 48: ...TALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BOTTOM PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4...

Страница 49: ...ACE THE INGROUND STAKE INTO THE HOLE LINE UP THE HOLES IN THE INGROUND STAKE WITH THE HOLES IN THE SPACER BLOCK 4 SECURE THE INGROUND STAKE TO THE CORNER POST WITH TWO 3 8 X 5 LAG SCREWS AND TWO 3 8 F...

Страница 50: ...D DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16...

Страница 51: ...R THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE 2 1 2 WOOD SCREWS TH...

Страница 52: ...L BOARD OFFSET HOLES UP STEP 7 BOTTOM PANEL BOARDS 1 PLACE THE 2 X 4 X 47 1 2 END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG...

Страница 53: ...FLUSH TO THE TOP OF THE DECK SPACER 5 4 X 4 X 40 3 8 DECK SPACER THIS IS THE CENTER OF THE BOARD THIS HOLE ONLY NEEDS TO BE DRILLED ONCE 16 20 16 8 11 3 1 8 1 3 2 1 11 16 STEP 8 DECK SPACERS THE FOLLO...

Страница 54: ...A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK BOARDS 4 U...

Страница 55: ...FLUSH TO THE TOP OF THE DECK BOARDS PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE 5 4 X 6 X 47 3 8 2 WOOD SCREW LAY ALL DECK BOARDS ACROSS THE DECK SUPPO...

Страница 56: ...EP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES...

Страница 57: ...TENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENG...

Страница 58: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X...

Страница 59: ...PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERI...

Страница 60: ...Y 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS...

Страница 61: ...AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES A...

Страница 62: ...THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE A...

Страница 63: ...ILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PA...

Страница 64: ...UAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS THE PLAY SET PANEL SLAT DIMENSIONS SWING BEAM SIDE 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES 2 PRE DRILL THE SLATS...

Страница 65: ...51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE A...

Страница 66: ...INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLI...

Страница 67: ...BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF S...

Страница 68: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 22 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 57...

Страница 69: ...F BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2...

Страница 70: ...M THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH...

Страница 71: ...R PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLAC...

Страница 72: ...RONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH...

Страница 73: ...WOOD SCREWS STEP 27 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEA...

Страница 74: ...OF EACH ROPE AND THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM...

Страница 75: ...CE THE SLIDE IN THE OPENING AT THE FRONT LEFT OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE S...

Страница 76: ...IN THE TELESCOPE BAG FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE SLIDE SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESC...

Страница 77: ...T WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL...

Страница 78: ...3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TI...

Страница 79: ...ACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS INSIDE THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT...

Страница 80: ...W STEP 34 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS A...

Страница 81: ...HEAD SCREW 1 2 PHILLIPS FLAG 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED STEP 35 FLAG KIT 70...

Страница 82: ...CREW 1 PLACE THE 5 4 X 6 X 22 SANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR P...

Страница 83: ...GAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBTEPS 2 AND 3...

Страница 84: ...ILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REA...

Страница 85: ...APPENDIX 74...

Страница 86: ...SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SH...

Страница 87: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY...

Страница 88: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY...

Страница 89: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2...

Страница 90: ...E SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRO...

Страница 91: ...INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY...

Страница 92: ...TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBST...

Страница 93: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Страница 94: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Страница 95: ...OOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL...

Страница 96: ...odel 1525 BOXES 1525 wood box 1525 Hardware box 2 Windows REV 11 12 2015 Note Plastic Sunburst and Flags shown come with your playset These items are not included with the 1525 kit Treehouse Add On Ki...

Страница 97: ...dd On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to co...

Страница 98: ...12 Assembling The Roof Panels Step 1 Roof Peak Support Step 2 Mounting Roof Sections to Play Set Step 3 Roof Peak Step 4 Sun Support Step 5 Plastic Sunburst Step 6 Wall Panel Boards Step 7 Plastic Wi...

Страница 99: ...time and familiarize you with all the different pieces in the hardware bag Important note Wood has some natural defects such as knots surface cracks etc We reject parts that are structurally defective...

Страница 100: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Страница 101: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Страница 102: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Страница 103: ...ts 1 8 3 8 9 64 ___ Wrench and Socket ___ Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil KIT CONTENTS Swings Slides Accessories ___ Qty De...

Страница 104: ...16 X 3 1 2 5 16 WASHER QTY 2 8 X 1 1 4 WOOD SCREW QTY 32 1525 HARDWARE PAGE 1 OF 1 11 18 2014 S O 8 X 1 1 2 WOOD SCREW QTY 92 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SC...

Страница 105: ...1000 WPB 1 BOARD WALL PANEL 1 X 4 X 10 00 1 3 1150 WTB 4 TOP BOTTOM WINDOW 1 X 3 X 11 50 1 3 1406 WPB 2 BOARD WALL PANEL 1 X 3 X 14 06 1 4 2175 WPB 2 BOARD WALL PANEL 1 X 4 X 21 75 1 2 0988 WPB 3 2 BO...

Страница 106: ...ANEL BOARD 1 4 1825 WPB 2 4 5113 RSR 1 RIGHT ROOF SUPPORT 1 5 0688 RP 1 1 ROOF PEAK 1 X 5 X 6 88 2 3 3570 SS 2 SUN SUPPORT 2 X 3 X 35 70 2 X 4 X 51 13 2 X 4 X 51 13 ROOF SUPPORT LEFT 2 4 5113 RSL DESC...

Страница 107: ...DESCRIPTION PICTURE QTY 2 BOX PANEL 1525 HARDWARE BOX 07 0013 4 10 4350 RPLA ROOF PANEL 4 10 4350 RPRA 1 RIGHT ASSEMBLY ROOF PANEL LEFT ASSEMBLY 1 4 X 10 X 43 50 4 X 10 X 43 50 WINDOW HARDWARE 1 12...

Страница 108: ...T VIEW FLUSH 3 ATTACH USING 8 X 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORT 1 3 FOR THE ROOF SECTION RIGHT ROOF SECTION LEFT 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY REPEAT S...

Страница 109: ...ANOTHER 2 PLACE THE ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS MAKE SURE THE ROOF PEAK SUPPORT TOP EDGES ARE FLUSH AGAINST THE BOTTOM FACE OF THE ROOF SECTION BOTTOM BATTEN FASTEN USING FOUR 8 X 2...

Страница 110: ...E THERE ARE NO GAPS IN BETWEEN ROOF BOARDS REMOVED FOR CLARITY ROOF SECTION ASSEMBLY 5 16 X 3 1 2 LAG SCREW FRONT OF PLAY SET PLAY SET ROOF SUPPORT ROOF SUPPORT 5 16 WASHER PLAY SET CORNER POST 3 FAST...

Страница 111: ...5 X 6 88 ROOF PEAK PLAY SET ROOF SUPPORT STEP 4 ROOF PEAK 1 MOUNT THE 1 X 5 X 6 88 ROOF PEAK ON TOP OF THE ROOF SECTION ASSEMBLY FLUSH WITH THE PLAY SET ROOF SUPPORTS FASTEN USING TWO 8 X 1 1 4 WOOD S...

Страница 112: ...N SUPPORT STEP 5 SUN SUPPORT 1 PLACE THE 2 X 3 X 35 70 SUN SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS...

Страница 113: ...ASTIC SUNBURST 1 MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE ROOF SECTION ASSEMBLY THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROO...

Страница 114: ...T CENTERED BETWEEN THE WALL PANEL BOARDS PREVIOUSLY INSTALLED FASTEN USING SIX 8 X 1 1 4 WOOD SCREWS 4 MOUNT THE 1 X 3 X 11 50 WINDOW TOP BOTTOM USING THE DIMENSIONS SHOWN IN THE DIAGRAM MAKE SURE THE...

Страница 115: ...N OVER THE SUN PIECE ON THE FRONT OF THE PLAY SET ABOVE THE PLASTIC WINDOWS 3 ATTACH THE CROWN TO THE SUN WITH 8 X 1 1 4 WOOD SCREWS FRONT OF PLAY SET PLASTIC WINDOW 1 2 1 2 1 PLASTIC WINDOW SUN SUPPO...

Страница 116: ...VING A 1 4 2 MOUNT THE 1 X 3 X 14 06 WALL PANEL BOARD NEXT SUPPORT USING TWO 8 X 1 1 2 WOOD SCREWS 3 MOUNT THE 1 X 4 X 10 00 WALL PANEL 4 MOUNT THE 1 X 2 X 9 88 WALL PANEL BOARD CENTERED ON TOP OF THE...

Страница 117: ...NTERED ON THE WALL PANEL BOARD NEXT TO THE CORNER POST AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG HEAD SCREW CORNER POST...

Страница 118: ...rom the other Telescope Bracket Fasten the Telescope Bracket to the 2 x 4 with the 1 1 4 phillips countersunk head screws provided See Mounting to 4 x 4 Board on the other side of this sheet if you wi...

Страница 119: ...of 1 Center the Telescope Stand on top of the 4 x 4 board 2 Place the notched area of one of the half circle shaped Telescope Brackets over the top WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS...

Страница 120: ...en those items should be left off until the Fort Add On is installed Example Steering Wheel Telescope etcetera Panel Slats section of main manual The two panel slats at the front of the play set may b...

Страница 121: ...Model 1531 BOXES 1531 wood box 1531 Hardware box 2 Windows REV 3 1 2016 FORT ADD ON KIT Note Plastic Sunburst shown comes with your playset This item is not included with the 1531 kit...

Страница 122: ...manual outline how to arrange the panel slats around where the Tire Swing Beam is attached Some playsets have a Tube Slide here along with a rear mounted Ladder If the playset has a Tube Slide here th...

Страница 123: ...embling the Roof Panels Step 1 Roof Peak Support Step 2 Rear Panel Support Step 2A Mounting Roof Sections to Playset Step 3 Roof Peak Step 4 Sun Support Step 5 Plastic Sunburst Step 6 Wall Panel Board...

Страница 124: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Страница 125: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Страница 126: ...7...

Страница 127: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Страница 128: ...8 9 64 ___ Wrench and Socket ___ Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil KIT CONTENTS Swings Slides Accessories ___ Qty Descriptio...

Страница 129: ...16 X 3 1 2 5 16 WASHER QTY 2 8 X 1 1 4 WOOD SCREW QTY 32 1525 HARDWARE PAGE 1 OF 1 11 18 2014 S O 8 X 1 1 2 WOOD SCREW QTY 92 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCR...

Страница 130: ...EASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 2 HEX BOLT 1531 Rear Treehouse HARDWARE rev A PAGE 1 OF 1 7 16 2015 S O 5 16 X 4...

Страница 131: ...OTTOM 1 3 1150 WTB 4 1 X 3 X 14 06 WALL PANEL BOARD 1 3 1406 WPB 2 1 X 4 X 21 75 WALL PANEL BOARD 1 4 2175 WPB 2 1 X 2 X 9 88 WALL PANEL BOARD 1 2 0988 WPB 3 2 1 X 4 X 20 25 WALL PANEL BOARD 1 4 2025...

Страница 132: ...Y 1 2 X 4 X 51 13 ROOF SUPPORT RIGHT 2 4 5113 RSR 1 1 X 5 X 6 88 ROOF PEAK 1 5 0688 RP 1 1 2 X 3 X 35 70 SUN SUPPORT 2 3 3570 SS 2 1 X 4 X 18 25 WALL PANEL BOARD 1 4 1825 WPB 2 X 4 X 51 13 ROOF SUPPOR...

Страница 133: ...PANEL SLAT 1 6 2825 PS 1 12 1 2 X 6 X 70 00 REAR PANEL SUPPORT 2 6 7000 RPS 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY 4 10 4350 RPRA 1 4 X 10 X 43 50 ROOF PANEL LEFT ASSEMBLY 4 10 4350 RPLA PICTURE DES...

Страница 134: ...PICTURE DESCRIPTION QTY WINDOW PANEL 07 0029 G 1 HARDWARE BOXES 1525 1531 HARDWARE BOXES 1 PLASTIC SUNBURST 07 0028 G 2 THIS PIECE IS INCLUDED WITH PLAYSET PARTS NOT THIS ADD ON KIT 15...

Страница 135: ...T VIEW FLUSH 3 ATTACH USING 8 X 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORT 1 3 FOR THE ROOF SECTION RIGHT ROOF SECTION LEFT 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY REPEAT S...

Страница 136: ...FROM THE 1503 BOX LAY THE ROOF SECTION LEFT AND THE ROOF SECTION RIGHT ON A FLAT SURFACE ALIGN THE ANGLED ENDS FLUSH WITH ONE ANOTHER 2 PLACE THE ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS MAKE SUR...

Страница 137: ...2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE REAR PANEL SUPPORT TO THE T NUTS INSTALLED ON THE CORNER POSTS 3 PLACE THE CENTER POST INSIDE THE REAR PANEL SUPPORT AT THE RE...

Страница 138: ...5 16 X 3 1 2 LAG SCREW 2 SECURE THE ROOF SECTION TO THE CORNER POSTS USING TWO 5 16 X 3 1 2 LAG SCREWS STEP 3 MOUNTING ROOF SECTIONS TO PLAYSET THE ROOF SECTION ASSEMBLY ROOF SUPPORTS AND 5 16 WASHER...

Страница 139: ...WOOD SCREW PLAYSET ROOF SUPPORT GENERIC PLAYSET REAR OF PLAYSET STEP 4 ROOF PEAK 1 MOUNT THE 1 X 5 X 6 88 ROOF PEAK ON TOP OF THE ROOF SECTION ASSEMBLY FLUSH WITH THE PLAY SET ROOF SUPPORTS FASTEN US...

Страница 140: ...F SUPPORT STEP 5 SUN SUPPORT 1 PLACE THE 2 X 3 X 35 70 SUN SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS...

Страница 141: ...Y THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAI...

Страница 142: ...PREVIOUSLY INSTALLED FASTEN USING SIX 8 X 1 1 4 WOOD SCREWS 4 MOUNT THE 1 X 3 X 11 50 WINDOW TOP BOTTOM USING THE DIMENSIONS SHOWN IN THE DIAGRAM MAKE SURE THE PRE DRILLED HOLES ARE OFFSET UP ON THE...

Страница 143: ...OD SCREWS 1 PLACE EACH PLASTIC WINDOW INTO THE REAR OPENINGS WITH THE ARCHED SECTION REAR PLASTIC WINDOW REAR OF PLAYSET WOOD SCREW 8 X 1 1 4 1 X 3 X 11 50 WINDOW TOP BOTTOM BOARD 1 X 4 X 20 50 WALL P...

Страница 144: ...ARDS AND FASTEN IT USING SIX 8 X 1 1 4 WOOD SCREWS REPEAT SUB STEPS 1 TO 4 FOR THE OTHER SIDE 8 X 1 1 4 WOOD SCREW 1 X 2 X 9 88 WALL PANEL BOARD 3 MOUNT THE 1 X 4 X 10 00 WALL PANEL BOARD NEXT TO THE...

Страница 145: ...4 X 2 5 8 X 28 1 4 SWING BEAM SIDE 12 1 4 VIEW FROM OUTSIDE LADDER SIDE THE PLAYSET 5 4 X 2 5 8 X 28 1 4 PANEL SLAT 5 4 X 6 X 28 1 4 PANEL SLAT 19 3 8 2 X 4 X 28 9 16 5 4 X 6 X 28 1 4 PANEL SLAT CENTE...

Страница 146: ...5 8 X 28 1 4 PANEL SLAT 5 4 X 6 X 28 1 4 PANEL SLAT 19 3 8 STEP 10A PANEL SLATS 2 WOOD SCREWS IN THE PRE DRILLED HOLES 1 INSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 2 AT...

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