GORBEL G-Force iQ2 1320 lb, Инструкция по установке, эксплуатации и обслуживанию

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WIRE ROPE REPLACEMENT INSTRUCTION (CONTINUED)
Installation of New Wire Rope:
1. Grasp anchor end of rope (not thimble) and make a crimp in gloved hand
approximately three inches from the end (try to kink rope to make a bend
radius).
2. Insert the rope into the actuator up through the wear ring using right hand.
With left hand grab the free end, and bend rope to form a loop tightly
enough to insert into radius channel in drum ( diagram T ). while seating the
end crimp into the locker with your left hand. This will involve seating the
rope into the radius channel afterwards.
3. Pull down on the rope at the exit location of the actuator with right hand
and hold the rope in the groove with left hand to seat the crimp into the
locker fullyrecess in the drum face ( diagram U )..
4. Install the rope retainer plate over the rope end and install the two M8
socket head cap screws and lockwashers. Torque hardware to fully
compress lockwashers.
5. Ensure that rope is seated in radius channel and install rope gate back in
the unit making sure the rope guide (cutout) side is inserted first and the
ends are sliding on guide rails freely. Fasten the rope gate assembly
together using the previously removed hardware. Torque hardware to
compress lockwashers.
6.
For 330 lb. (150kg) and 660 lb. (300kg) units only:
Install (slide) the
reinforcement bracket studs into channels and tighten the two 13mm flange
nuts.
7. Next, swing circuit board bracket closed towards plate and fasten to plate
using the four previously removed socket head cap screws and lockwashers.
Torque hardware to compress lockwashers.
8. Plug limit switch lead into circuit board “limits” receptacle making sure
retention tab on plug is facing you.
9. Using a clean cotton cloth wrapped around rope loosely near actuator
entrance, pull down on rope and press jog up button allowing rope to pass
through cloth cleaning it as it is being wrapped onto the drum. Continue
loading rope onto drum using jog button until three drum revolutions are
completed.
10. Remove screwdriver from between actuator and wear ring.
11. Install front cover onto actuator making sure all four screws are aligned with tabs before threading.
12. If using coil cord, make sure rope is inserted down through the middle of the coils.
13. Attach wire rope to handle, weighted hook, or end effector in reverse order of disassembly.
14. Reset virtual limits and/or slow down settings.
Diagram T.
Insert rope from actuator
through opening at bottom &
form loop to set in radius
channel
Diagram U.
Wire rope crimp fully seated in
recess
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