Goodman GCH9 Скачать руководство пользователя страница 11

11

5. When directly communicating with the outdoors, the single open-

ing shall have a minimum free area of 1 square inch per 3,000
BTU per hour of total input rating of all equipment in the enclo-
sure.

5.3.4 Specially Engineered Installations:

The requirements of 5.3.3 shall not necessarily govern when special
engineering, approved by the authority having jurisdiction, provides an
adequate supply of air for combustion, ventilation, and dilution of flue
gases.

5.3.5 Louvers and Grilles:

In calculating free area in 5.3.3, consideration shall be given to the block-
ing effect of louvers, grilles or screens protecting openings. Screens used
shall not be smaller than 1/4 inch mesh. If the area through a design of
louver or grille is known, it should be used in calculating the size of
opening required to provide the free area specified. If the design and free
area is not known, it may be assumed that wood louvers will have 20-25
percent free area and metal louvers and grilles will have 60-75 percent
free area. Louvers and grilles shall be fixed in the open position or
interlocked with the equipment so that they are opened automatically
during equipment operation.

5.3.6 Special Conditions Created by Mechanical Exhausting or Fire-

places:

Operation of exhaust fans, ventilation systems, clothes dryers, or fire-
places may create conditions requiring special attention to avoid unsat-
isfactory operation of installed gas utilization equipment.  Air from
Inside Building. See 5.3.3-a.

VI. INST

VI. INST

VI. INST

VI. INST

VI. INSTALL

ALL

ALL

ALL

ALLA

A

A

A

ATI

TI

TI

TI

TIO

O

O

O

ON POSITI

N POSITI

N POSITI

N POSITI

N POSITIO

O

O

O

ONS

NS

NS

NS

NS

This furnace may be installed in an upright position or horizontal
on either the left or right side panel.  Do not install this furnace on
its back.  For 

upright upflow

 furnaces, return air ductwork may be

attached to the side panel(s) and/or basepan.  For 

horizontal up-

flow

 furnaces, return air ductwork must be attached to the basepan.

For both 

upright or horizontal counterflow

 furnaces, return duct-

work must be attached to the basepan (top end of the blower com-
partment).  

NOTE:  

Ductwork must never be attached to the back of

the furnace.  Contact your distributor for proper airflow require-
ments and number of required ductwork connections.  Refer to
“Recommended Installation Positions” figure for appropriate in-
stallation positions, ductwork connections, and resulting airflow
arrangements.

VII. HO

VII. HO

VII. HO

VII. HO

VII. HORIZO

RIZO

RIZO

RIZO

RIZONT

NT

NT

NT

NTAL APPLI

AL APPLI

AL APPLI

AL APPLI

AL APPLIC

C

C

C

CA

A

A

A

ATI

TI

TI

TI

TIO

O

O

O

ONS & CO

NS & CO

NS & CO

NS & CO

NS & CONSID

NSID

NSID

NSID

NSIDERA

ERA

ERA

ERA

ERATI

TI

TI

TI

TIO

O

O

O

ONS

NS

NS

NS

NS

G

ENERAL

Horizontal applications, in particular, may dictate many of the
installation’s specifics such as airflow direction, ductwork connec-
tions, flue and combustion air pipe connections, etc.  The basic
application of this furnace as a horizontal furnace differs only slightly
from an upright installation.  When installing a furnace horizontally,
additional consideration must be given to the following:

LOCATION

Horizontal Furnace

D

RAIN

 T

RAP

 

AND

 L

INES

In horizontal applications the condensate drain trap is secured to
the furnace side panel, suspending it below the furnace.  A mini-
mum clearance of 4 3/4 inches below the furnace must be pro-
vided for the drain trap.  Additionally, the appropriate downward
piping slope must be maintained from the drain trap to the drain
location. Refer to 

Section X, Condensate Drain Trap and Lines

 for

further details. If the drain trap and drain line will be exposed to
temperatures near or below freezing, adequate measures must
be taken to prevent condensate from freezing.

L

EVELING

Leveling ensures proper condensate drainage from the heat ex-
changer and induced draft blower.  For proper flue pipe drainage,
the furnace must be level lengthwise from end to end.  The furnace
should also be level from back to front or have a slight tilt with the
access doors downhill (approximately 3/4 inches) from the back
panel.  The slight tilt allows the heat exchanger condensate, gen-
erated in the recuperator coil, to flow forward to the recuperator coil
front cover.

A

LTERNATE

 V

ENT

/F

LUE

 

AND

 C

OMBUSTION

 A

IR

 C

ONNECTIONS

In horizontal installations, provisions for alternate vent/flue piping
is available for upflow furnaces with left air discharge.  Counterflow
furnaces include provisions for both alternate vent/flue and com-
bustion air piping with right air discharge.  These configurations
allow the flue and combustion air piping to be run vertically through
the furnace.  Refer to the “Recommended Installation Positions”
figure for further detail.  The standard piping connections may also
be used in these positions.  Refer to 

Section IX, Vent/Flue Pipe

and Combustion Air Pipe for details concerning the conversion to
the alternate vent/flue air connections.

Содержание GCH9

Страница 1: ...tall the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking before acting Most dealers have a list of s...

Страница 2: ...ER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE PI...

Страница 3: ...XVIII Troubleshooting 32 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 32 DIAGNOSTIC CHART 32 FAULT RECALL 32 RESETTING FROM LOCKOUT 32 XIX Maintenance 32 ANNUAL INSPECTION 32 FILTERS 32 BURNERS 33 INDUCED...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...e Pipe Connection Alternate 15 Rubber Elbow 16 Induced Draft Blower 17 Electrical Connection Inlets Alternate 18 Coil Front Cover Pressure Tap 19 Coil Front Cover Drain Port 20 Drain Line Penetrations...

Страница 6: ...The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary ducting can be used II SAFETY II SAF...

Страница 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Страница 8: ...tions of use g If improper venting is observed during any of the above tests the common venting system must be corrected halogen type refrigerants cleaning solutions such as perchloroethylene printing...

Страница 9: ...ipping heavily insulated caulked vapor barrier etc addi tional air may need to be provided using the methods described in 5 3 3 b or 5 3 4 Space Unconfined For purposes of this Code a space whose volu...

Страница 10: ...directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space The total input of all gas utilization equipment installed...

Страница 11: ...ropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL APPLI AL APPLI AL APPLI AL APPLI AL...

Страница 12: ...s require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These c...

Страница 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Страница 14: ...rd against inadvertent blockage COMBUSTION AIR PIPE DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the...

Страница 15: ...LT IN LEAKS CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES INCLUDING CARBON MONOXIDE 7 Upflow and Counterflow units For upright installations externally mount the rubber elbow to the ven...

Страница 16: ...r of elbows in the piping system Pipe Size 4 inc 2 3 4 5 6 7 8 045_3 2 68 65 62 59 56 53 50 070_3 2 68 65 62 59 56 53 50 070_4 2 46 43 40 2 16 13 10 3 68 65 62 59 56 53 50 090_5 3 68 65 62 59 56 53 50...

Страница 17: ...ter pipe can be used in place of 2 diameter pipe 4 Increased Clearance Configurations using 2 45 deg Long Sweep elbows should be considered equivalent to one 90 deg elbow VENT FLUE AND COMBUSTION AIR...

Страница 18: ...furnace NOTE If the alternate vent flue outlet is utilized in an upright installation the drain trap and drain connections must be located on the same side as the alternate vent flue outlet In horizon...

Страница 19: ...Hose B with green hose clamps Ensure hoses and tubes maintain a downward slope for proper drainage and that they are not kinked or binding For details concerning mounting of the drain trap refer to S...

Страница 20: ...ht down side panel grommet holes Secure tubes to Hose A and Hose B using green hose clamps Ensure hoses and tubes maintain a downward slope for proper drainage and are not kinked or bound For details...

Страница 21: ...must be sized in accordance with the maximum overcurrent pro tection specified on the unit rating plate An electrical disconnect must be provided at the furnace location NOTE Line polarity must be ob...

Страница 22: ...Blower pressure switch is powered anytime the pressure switch is closed and provides 24 VAC humidifier control Remove the yellow wire and connect the supplied brown jumper wire to the pressure switch...

Страница 23: ...plying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in their absence wi...

Страница 24: ...ctors and semi rigid tubing against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry...

Страница 25: ...ne gas leak Rust can reduce the level of odorant in propane gas Do not rely on your sense of smell Contact a local propane gas supplier about installing a gas detecting warning system If the presence...

Страница 26: ...uipped with means to prevent operation of either unit unless the damper is in the full heat or cool position When the furnace is installed without a cooling coil it is recom mended that a removable ac...

Страница 27: ...bility of flue gases escaping through the drain system FURNACE OPERATION Purge gas lines of air prior to startup Be sure not to purge lines into an enclosed burner compartment Check for leaks using an...

Страница 28: ...NT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE PRESSURE REGULATOR...

Страница 29: ...rtially open position 2 Place thermometers in the return and supply ducts as close to the furnace as possible Thermometers must not be influenced by radiant heat by being able to see the heat exchange...

Страница 30: ...MODE DIP SWITCH IS SET TO 2 STG POSITION The normal operational sequence in sequence is as follows R and W thermostat contacts close initiating a call for heat Integrated control module performs safet...

Страница 31: ...Y CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION XVII SAFETY CIRCUIT DESCRIPTION GENERAL A number of safety circuits are employed to ensure safe and proper furnace...

Страница 32: ...e least recent fault RESETTING FROM LOCKOUT Furnace lockout results when a furnace is unable to achieve igni tion after three attempts during a single call for heat It is character ized by a non funct...

Страница 33: ...AME SENSOR QUALIFIED SERVICER ONLY Under some conditions the fuel or air supply can create a nearly invisible coating on the flame sensor This coating acts as an insulator causing a drop in the flame...

Страница 34: ...E LEA RE LEA RE LEAVIN VIN VIN VIN VING AN INST G AN INST G AN INST G AN INST G AN INSTALL ALL ALL ALL ALLA A A A ATI TI TI TI TIO O O O ON N N N N Cycle the furnace with the thermostat at least three...

Страница 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Страница 36: ...e due to improper gas pressure or combustion air Induced draft blower and circulator blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes F...

Страница 37: ...NT COVER PRESSURE SWITCH N O C GY BK PLUG CONNECTION FIELD SPLICE SWITCH TEMP OR 24V THERMOSTAT CONNECTIONS GR GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH BK GND...

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