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30

Example:

static reading from return duct = -.1" w.c.

static reading from supply duct = .3" w.c.

total external static pressure on this system = .4" w.c.

NOTE:  

Both readings may be taken simultaneously and read directly on

the manometer if so desired. If an air conditioner coil or Electronic Air
Cleaner is used in conjunction with the furnace, the readings must also
include theses components, as shown in the following drawing.

4. Consult proper tables for the quantity of air.

If the total external static pressure exceeds the maximum listed on the
furnace rating plate, check for closed dampers, registers, undersized
and/or oversized poorly laid out duct work.

The temperature rise of the furnace must be within the temperature rise
range listed on the furnace rating plate.

B

OTTOM

 R

ETURN

 A

IR

 O

PENING

 [U

PFLOW

 M

ODELS

]

The bottom return air opening on upflow models utilizes a “lance
and cut” method to remove sheet metal from the duct opening in
the base pan. To remove, simply press out the lanced sections by
hand to expose the metal strips retaining the sheet metal over the
duct opening.  Using tin snips, cut the metal strips and remove the
sheet metal covering the duct opening.  In the corners of the
opening, cut the sheet metal along the scribe lines to free the duct
flanges.  Using the scribe line along the duct flange as a guide, unfold
the duct flanges around the perimeter of the opening using a pair of
seamer pliers or seamer tongs.  

NOTE:

 Airflow area will be reduced by

approximately 18% if duct flanges are not unfolded.  This could cause
performance issues and noise issues.

When the furnace is used in connection with a cooling unit, the fur-
nace should be installed in parallel with or on the upstream side of the
cooling unit to avoid condensation in the heating element.  With a
parallel flow arrangement, the dampers or other means used to control
the flow of air must be adequate to prevent chilled air from entering
the furnace and, if manually operated, must be equipped with means
to prevent operation of either unit unless the damper is in the full heat
or cool position.

When the furnace is installed without a cooling coil, it is recommended that a removable access panel be provided in the outlet air
duct.  This opening shall be accessible when the furnace is installed and shall be of such a size that the heat exchanger can be viewed
for visual light inspection or such that a sampling probe can be inserted into the airstream.  The access panel must be made to
prevent air leaks when the furnace is in operation.

When the furnace is heating, the temperature of the return air entering the furnace must be between 55°F and 100°F.

F

ILTERS

 - R

EAD

 T

HIS

 S

ECTION

 B

EFORE

 I

NSTALLING

 T

HE

 R

ETURN

 A

IR

 D

UCT

 

WORK

Filters must be used with this furnace. Discuss filter maintenance with the building owner.  Filters do not ship with this furnace, but
must be provided, sized and installed externally by the installer. Filters must comply with UL900 or CAN/ULCS111 standards. If the
furnace is installed without filters, the warranty will be voided.

On upflow units, guide dimples locate the side return cutout locations.  Use a straight edge to scribe lines connecting the dimples.  Cut
out the opening on these lines.  

NOTE:

 An undersized opening will cause reduced airflow.

Refer to the Filter Sizing Chart to determine filter area requirements.

Checking Static Pressure

(80% Furnace Shown, 90% Similar)

Figure 34

CUT FOUR CORNERS
AFTER REMOVING SHEET
METAL

 

CUT USING TIN SNIPS

PRESS OUT BY HAND

SCRIBE LINES OUTLINING
DUCT FLANGES

Duct Flange Cut Outs

Figure 35

E

DGES

 

OF

 

SHEET

 

METAL

 

HOLES

 

MAY

 

BE

 

SHARP

. U

SE

 

GLOVES

 

AS

 

A

 

PRECAUTION

 

WHEN

 

REMOVING

 

SHEET

 

METAL

 

FROM

 

RETURN

 

AIR

 

OPENINGS

.

WARNING

Содержание *CSS9*

Страница 1: ...OF CONTENTS SAFETY CONSIDERATIONS 3 SHIPPING INSPECTION 4 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 4 TO THE INSTALLER 5 PRODUCT APPLICATION 5 LOCATION REQUIREMENTS CONSIDERATIONS 6 CLEARANCES AND ACCES...

Страница 2: ...EASUREMENT NATURAL GAS ONLY 34 TEMPERATURE RISE 34 CIRCULATOR BLOWER SPEEDS 35 BLOWER HEAT OFF DELAY TIMINGS 35 NORMAL SEQUENCE OF OPERATION 35 POWER UP 35 HEATING MODE 35 COOLING MODE 36 FAN ONLY MOD...

Страница 3: ...tion GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES IF YOU INSTALL OR PERFORM SERVICE ON THIS UNIT YOU ASSUME RESPONSIBILITY FOR...

Страница 4: ...nente muerte DANGER PELIGRO POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION RE...

Страница 5: ...d appliance and is appropriate for use with natural or propane gas NOTE If using propane a propane conversion kit is required Dual certification means that the combustion air inlet pipe is optional an...

Страница 6: ...urnace is heating Provide provisions for venting combustion products outdoors through a proper venting system Special consideration should begiventovent fluepiperoutingandcombustionairintakepipewhenap...

Страница 7: ...lationoveracombustiblefloorbecomesnecessary useanaccessory subbase seeSpecificationSheetapplicableforyourmodelfordetails Aspecialaccessorysubbasemustbeusedforupright counterflow unit installations ove...

Страница 8: ...any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required by the National Fuel Gas Code ANSI Z223 1 or the Natural Gas and Propane Install...

Страница 9: ...back drafting or improper combustion of gas fired appliances thereby exposing building occupants to gas combustion products that could include carbon monoxide If this furnace is to be installed in th...

Страница 10: ...cesidepanel suspendingitbelowthefurnace Aminimum clearance of 5 5 below the furnace must be provided for the drain trap Additionally the appropriate downward piping slope must be maintained from the d...

Страница 11: ...all vent flue piping and connectorsarecompatiblewithfurnaceflueproducts Additionally itistheresponsibilityoftheinstallertoensurethatallpipingand connections possess adequate structural integrity and s...

Страница 12: ...in a horizontal section of pipe as this may create a water trap PREFERRED TRANSITION NO LESS THAN 45 DEGREES TO HORIZONTAL PLANE TO AVOID CREATING A WATER TRAP IN VENT PIPING ACCEPTABLE NO TRANSITION...

Страница 13: ...e responsibility of the installer to ensure that the piping connections to the furnace are secure airtight and adequately supported Vent FluePipe The vent pipe outlet is sized to accept 2 pipe Secure...

Страница 14: ...AN RESULT IN LEAKS CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES INCLUDING CARBON MONOXIDE WARNING ALTERNATE COMBUSTION AIR PROVISION Upflow Horizontal models only When using the altern...

Страница 15: ...ollowing figure Refer to Vent Flue Pipe and Combustion Air Pipe To secure the pipe passing through the wall and pro hibit damage to piping connections a coupling should be in stalled on either side of...

Страница 16: ...anufacturer s specifications to prevent separation and flue gas leaks Figure 11 COMBUSTION AIR INTAKE OPTIONAL Not required for single pipe installation TEE OPTIONAL 96 MAX 3 MIN ROOF LINE INTAKE SCRE...

Страница 17: ...es used in the terminations must be included when de termining the number of elbows in the piping systems If the combustion air intake pipe is to be installed above a finished ceiling or other area wh...

Страница 18: ...the Side Wall Vent Kit p n0170K00000S or 0170K000001S forinstallationspeci fications CONDENSATE DRAIN LINES DRAIN TRAP A condensing gas furnace achieves its high level of efficiency by extracting hea...

Страница 19: ...he furnace trap GENERAL DRAIN INFORMATION All furnace models come with a factory installed drain trap For vertical installations the trap will remain in the factory position except for a counterflow w...

Страница 20: ...re with 1 clamp 5 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap UPFLOW MODEL INSTALLED HORIZONTALLY WITH RIGHT SIDE DOWN Minimum 5...

Страница 21: ...11 Draining the Collector Box Install the non grommet end of hose 11 from outside the cabinet in the bottom drain hole Install on collector box and secure with a silver clamp 12 Use two silver clamps...

Страница 22: ...rap 3 Draining the Collector Box From outside the cabinet insert the non grommet end hose 8 into the back drain hole 4 Secure to collector box drain port using a silver clamp 5 Draining the Vent Elbow...

Страница 23: ...NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in their absence with the latest edition ofThe National Electric Code...

Страница 24: ...ctrical panel NOTE Do not use gas piping as an electrical ground To confirm proper unit grounding turn off the electrical power and perform the following check 1 Measure resistance between the neutral...

Страница 25: ...areas the gas supplier may artificially derate the gas in an effort to compensate for the effects of altitude If the gas is artificially derated the appropriate orifice size must be determined based...

Страница 26: ...ld must be maintained as shipped from the factory Maximum torque for the gas valve connection is 375 in lbs excessive over tightening may damage the gas valve Install a manual shutoff valve between th...

Страница 27: ...lug in Alternate Gas Line Hole Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union...

Страница 28: ...oldwithallgasappliancesinoperation Main taining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of the container or...

Страница 29: ...ws 1 With clean filters in the furnace use a draft gauge inclined manometer to measure the static pressure of the return duct at the inlet of the furnace Negative Pressure 2 Measure the static pressur...

Страница 30: ...o avoid condensation in the heating element With a parallelflowarrangement thedampersorothermeansusedtocontrol the flow of air must be adequate to prevent chilled air from entering the furnace and if...

Страница 31: ...ter Locations Figure 37 Based on 300 ft min filter face velocity Change filters before occupants take ownership of a new home Model Minimum Filter Size MSS960402BNA 14 X 30 MSS960603BNA 20 X 25 MSS960...

Страница 32: ...n smell for gas Be sure check near the floor as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the Safety Instructions on page 3 of this manual If you...

Страница 33: ...made by adjusting the gas valve pressure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure use the following proce dure 1 Turn OFF...

Страница 34: ...ells us that at this rate it would take 46 seconds to consume one cu ft of gas 3600 46 78 This tells us that in one hour the furnace would consume 78 cu ft of gas The typical value range for 1 cu ft o...

Страница 35: ...l terminals 4 Connect all unused blower motor leads to the PARK terminals on the integrated control module Any leads not connected to the PARK terminals must be taped 5 Turn ON power to furnace 6 Veri...

Страница 36: ...an and compressor are de energized Circulator blower continues running during a cool off delay period of 45 seconds Furnace awaits next call from thermostat FAN ONLY MODE The normal operational sequen...

Страница 37: ...ungrounded furnaces 1 Disconnectallpowertothefurnace Donottouchtheintegratedcontrolmoduleoranywireconnectedtothecontrolprior to discharging your body s electrostatic charge to ground 2 Firmly touch a...

Страница 38: ...ipesystem Checkforblockageand orleakage Check theoutsideterminationandtheconnectionsatandinternal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways...

Страница 39: ...e burners without curling floating or lifting off Flames must not impinge on the sides of the heat exchanger firing tubes INDUCED DRAFT AND CIRCULATOR BLOWERS The bearings in the induced draft blower...

Страница 40: ...e ordered by description Parts are available from your distributor Functional Parts List Gas Valve BlowerMotor Gas Manifold BlowerWheel Natural Gas Orifice BlowerMountingBracket Propane Gas Orifice Bl...

Страница 41: ...Loose or improperly connected wiring Pressure switch circuit not closed Induced draft blower is operat ing Induced draft blower runs continuously with no further furnace operation Integrated control m...

Страница 42: ...ir Induced draft blower and circulation blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes Flame sensed with no call for heat Correct sho...

Страница 43: ...5 1084 1005 HIGH 5 0 2284 30 2231 31 2170 31 2103 32 2037 33 1945 1836 1750 MED 4 0 1865 37 1869 36 1775 38 1732 39 1684 40 1619 1548 1480 MED LO 3 5 1594 43 1571 43 1530 45 1492 46 1454 47 1414 1355...

Страница 44: ...N A 610 N A 604 571 519 HIGH 5 0 2233 32 2159 33 2086 34 2024 35 1941 37 1850 1753 1651 MED 4 0 1820 39 1778 40 1742 41 1695 42 1638 43 1551 1485 1384 MED LO 3 5 1571 45 1535 46 1497 48 1446 49 1402...

Страница 45: ...45 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 46: ...servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Wiring is subject to change Always refer to the wiring diag...

Страница 47: ...gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or loc...

Страница 48: ...n on Products Parts Warranties Contractor Programs and Training Customer Services Financing Options 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2014 Goodman Manufac...

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