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29

C

IRCULATING

 A

IR

 & F

ILTERS

D

UCT

 

WORK

 - A

IR

 F

LOW

Duct systems and register sizes must be properly designed for the
CFM and external static pressure rating of the furnace. Design the
ductwork in accordance with the recommended methods of  “Air
Conditioning Contractors of America” Manual D.

Install the duct system in accordance with Standards of the National Board of Fire Underwriters for the Installation of Air Conditioning,
Warm Air Heating and Ventilating Systems. Pamphlets No. 90A and 90B.

A closed return duct system must be used, with the return duct connected to the furnace. 

NOTE:

  Ductwork must never be attached

to the back of the furnace.

 

 For upflow installations requiring 1800 CFM or more, use either two side returns or bottom return or a

combination of side /bottom. Flexible joints may be used for supply and return connections to reduce noise transmission. To prevent
the blower from interfering with combustion air or draft when a central return is used, a connecting duct must be installed between
the unit and the utility room wall.  Never use a room, closet, or alcove as a return air chamber.

C

HECKING

 D

UCT

 S

TATIC

Refer to your furnace rating plate for the maximum ESP (external duct static) rating.

Total external static refers to everything external to the furnace cabinet. Cooling coils, filters, ducts, grilles, registers must
all be considered when reading your total external static pressure. The supply duct pressure must be read between the
furnace and the cooling coil. This reading is usually taken by removing the “A” shaped block off plate from the end on the
coil; drilling a test hole in it and reinstalling the block off plate. Take a duct static reading at the test hole. Tape up the test
hole after your test is complete. The negative pressure must be read between the filter and the furnace blower.

Too much external static pressure will result in insufficient air that can cause excessive temperature rise. This can cause
limit switch tripping and heat exchanger failure.

To determine total external duct static pressure, proceed as follows;

1. With clean filters in the furnace, use a draft gauge (inclined manometer) to measure the static pressure of the return

duct at the inlet of the furnace. (Negative Pressure)

2. Measure the static pressure of the supply duct. (Positive Pressure)

3. The difference between the two numbers is .4” w.c.

3/8"

1/2"

5/8"

3/4"

7 /8"

1/2"

3/4"

1"

1- 1/4" 1- 1/2"

10

39

92

199

3 29

501

275

567

1,07 1

2,205

3,307

20

26

62

131

2 16

346

189

393

732

1,496

2,299

30

21

50

107

1 81

277

152

315

590

1,212

1,858

40

19

41

90

1 45

233

129

267

504

1,039

1,559

50

18

37

79

1 31

198

114

237

448

913

1,417

60

16

35

72

1 21

187

103

217

409

834

1,275

80

13

29

62

1 04

155

89

185

346

724

1,066

100

11

26

55

9 0

138

78

162

307

630

976

125

10

24

48

8 1

122

69

146

275

567

866

150

9

21

43

7 2

109

63

132

252

511

787

200

8

19

39

6 6

100

54

112

209

439

665

250

8

17

36

6 0

93

48

100

185

390

590

T ub ing  S iz e,  O .D.  T yp e  L

Nom inal P ipe  Siz e

S chedu le 40

Pip e  o r

Tu bin g

Len gt h

F eet

*Data in ac cor danc e wit h NFP A  pam phl et No. 54

Propane Gas Piping Chart II

Sizing Between Second or Second Stage Regulator & Appliance*

Maximum Propane Capacities listed are based on 1/2” W.C. pressure drop at 11” W.C. setting.
Capacities in 1,000 BTU/hour.

3/8"

1/2"

5/8"

3/4"

7/8"

1/2"

3/4"

10

730

1,700

3,200

5,300

8,300

3,200

7,500

20

500

1,100

220

3,700

5,800

2,200

4,200

30

400

920

2,000

2,900

4,700

1,800

4,000

40

370

850

1,700

2,700

4,100

1,600

3,700

50

330

770

1,500

2,400

3,700

1,500

3,400

60

300

700

1,300

2,200

3,300

1,300

3,100

80

260

610

1,200

1,900

2,900

1,200

2,600

100

220

540

1,000

1,700

2,600

1,000

2,300

125

200

490

900

1,400

2,300

900

2,100

150

190

430

830

1,300

2,100

830

1,900

175

170

400

780

1,200

1,900

770

1,700

200

160

380

730

1,100

1,800

720

1,500

Pipe or

Tubing
Length

Feet

Tubing Size, O.D. Type L

Nominal Pipe Size

Schedule 40

Sizing Between First and Second Stage Regulator*

Maximum Propane Capacities listed are based on 2 psig pressure drop at 10 psig setting.
Capacities in 1,000 BTU/hour.

To convert to capacities at 15 psig settings - multiply by 1.130
To convert to capacities at 5 psig settings - multiply by 0.879

Propane Gas Piping Chart I

N

EVER

 

ALLOW

 

THE

 

PRODUCTS

 

OF

 

COMBUSTION

INCLUDING

 

CARBON

 

MONOXIDE

TO

 

ENTER

 

THE

 

RETURN

 

DUCT

 

WORK

 

OR

 

CIRCULATION

 

AIR

 

SUPPLY

.

WARNING

Содержание *CSS9*

Страница 1: ...OF CONTENTS SAFETY CONSIDERATIONS 3 SHIPPING INSPECTION 4 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 4 TO THE INSTALLER 5 PRODUCT APPLICATION 5 LOCATION REQUIREMENTS CONSIDERATIONS 6 CLEARANCES AND ACCES...

Страница 2: ...EASUREMENT NATURAL GAS ONLY 34 TEMPERATURE RISE 34 CIRCULATOR BLOWER SPEEDS 35 BLOWER HEAT OFF DELAY TIMINGS 35 NORMAL SEQUENCE OF OPERATION 35 POWER UP 35 HEATING MODE 35 COOLING MODE 36 FAN ONLY MOD...

Страница 3: ...tion GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES IF YOU INSTALL OR PERFORM SERVICE ON THIS UNIT YOU ASSUME RESPONSIBILITY FOR...

Страница 4: ...nente muerte DANGER PELIGRO POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION RE...

Страница 5: ...d appliance and is appropriate for use with natural or propane gas NOTE If using propane a propane conversion kit is required Dual certification means that the combustion air inlet pipe is optional an...

Страница 6: ...urnace is heating Provide provisions for venting combustion products outdoors through a proper venting system Special consideration should begiventovent fluepiperoutingandcombustionairintakepipewhenap...

Страница 7: ...lationoveracombustiblefloorbecomesnecessary useanaccessory subbase seeSpecificationSheetapplicableforyourmodelfordetails Aspecialaccessorysubbasemustbeusedforupright counterflow unit installations ove...

Страница 8: ...any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required by the National Fuel Gas Code ANSI Z223 1 or the Natural Gas and Propane Install...

Страница 9: ...back drafting or improper combustion of gas fired appliances thereby exposing building occupants to gas combustion products that could include carbon monoxide If this furnace is to be installed in th...

Страница 10: ...cesidepanel suspendingitbelowthefurnace Aminimum clearance of 5 5 below the furnace must be provided for the drain trap Additionally the appropriate downward piping slope must be maintained from the d...

Страница 11: ...all vent flue piping and connectorsarecompatiblewithfurnaceflueproducts Additionally itistheresponsibilityoftheinstallertoensurethatallpipingand connections possess adequate structural integrity and s...

Страница 12: ...in a horizontal section of pipe as this may create a water trap PREFERRED TRANSITION NO LESS THAN 45 DEGREES TO HORIZONTAL PLANE TO AVOID CREATING A WATER TRAP IN VENT PIPING ACCEPTABLE NO TRANSITION...

Страница 13: ...e responsibility of the installer to ensure that the piping connections to the furnace are secure airtight and adequately supported Vent FluePipe The vent pipe outlet is sized to accept 2 pipe Secure...

Страница 14: ...AN RESULT IN LEAKS CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES INCLUDING CARBON MONOXIDE WARNING ALTERNATE COMBUSTION AIR PROVISION Upflow Horizontal models only When using the altern...

Страница 15: ...ollowing figure Refer to Vent Flue Pipe and Combustion Air Pipe To secure the pipe passing through the wall and pro hibit damage to piping connections a coupling should be in stalled on either side of...

Страница 16: ...anufacturer s specifications to prevent separation and flue gas leaks Figure 11 COMBUSTION AIR INTAKE OPTIONAL Not required for single pipe installation TEE OPTIONAL 96 MAX 3 MIN ROOF LINE INTAKE SCRE...

Страница 17: ...es used in the terminations must be included when de termining the number of elbows in the piping systems If the combustion air intake pipe is to be installed above a finished ceiling or other area wh...

Страница 18: ...the Side Wall Vent Kit p n0170K00000S or 0170K000001S forinstallationspeci fications CONDENSATE DRAIN LINES DRAIN TRAP A condensing gas furnace achieves its high level of efficiency by extracting hea...

Страница 19: ...he furnace trap GENERAL DRAIN INFORMATION All furnace models come with a factory installed drain trap For vertical installations the trap will remain in the factory position except for a counterflow w...

Страница 20: ...re with 1 clamp 5 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap UPFLOW MODEL INSTALLED HORIZONTALLY WITH RIGHT SIDE DOWN Minimum 5...

Страница 21: ...11 Draining the Collector Box Install the non grommet end of hose 11 from outside the cabinet in the bottom drain hole Install on collector box and secure with a silver clamp 12 Use two silver clamps...

Страница 22: ...rap 3 Draining the Collector Box From outside the cabinet insert the non grommet end hose 8 into the back drain hole 4 Secure to collector box drain port using a silver clamp 5 Draining the Vent Elbow...

Страница 23: ...NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in their absence with the latest edition ofThe National Electric Code...

Страница 24: ...ctrical panel NOTE Do not use gas piping as an electrical ground To confirm proper unit grounding turn off the electrical power and perform the following check 1 Measure resistance between the neutral...

Страница 25: ...areas the gas supplier may artificially derate the gas in an effort to compensate for the effects of altitude If the gas is artificially derated the appropriate orifice size must be determined based...

Страница 26: ...ld must be maintained as shipped from the factory Maximum torque for the gas valve connection is 375 in lbs excessive over tightening may damage the gas valve Install a manual shutoff valve between th...

Страница 27: ...lug in Alternate Gas Line Hole Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union...

Страница 28: ...oldwithallgasappliancesinoperation Main taining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of the container or...

Страница 29: ...ws 1 With clean filters in the furnace use a draft gauge inclined manometer to measure the static pressure of the return duct at the inlet of the furnace Negative Pressure 2 Measure the static pressur...

Страница 30: ...o avoid condensation in the heating element With a parallelflowarrangement thedampersorothermeansusedtocontrol the flow of air must be adequate to prevent chilled air from entering the furnace and if...

Страница 31: ...ter Locations Figure 37 Based on 300 ft min filter face velocity Change filters before occupants take ownership of a new home Model Minimum Filter Size MSS960402BNA 14 X 30 MSS960603BNA 20 X 25 MSS960...

Страница 32: ...n smell for gas Be sure check near the floor as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the Safety Instructions on page 3 of this manual If you...

Страница 33: ...made by adjusting the gas valve pressure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure use the following proce dure 1 Turn OFF...

Страница 34: ...ells us that at this rate it would take 46 seconds to consume one cu ft of gas 3600 46 78 This tells us that in one hour the furnace would consume 78 cu ft of gas The typical value range for 1 cu ft o...

Страница 35: ...l terminals 4 Connect all unused blower motor leads to the PARK terminals on the integrated control module Any leads not connected to the PARK terminals must be taped 5 Turn ON power to furnace 6 Veri...

Страница 36: ...an and compressor are de energized Circulator blower continues running during a cool off delay period of 45 seconds Furnace awaits next call from thermostat FAN ONLY MODE The normal operational sequen...

Страница 37: ...ungrounded furnaces 1 Disconnectallpowertothefurnace Donottouchtheintegratedcontrolmoduleoranywireconnectedtothecontrolprior to discharging your body s electrostatic charge to ground 2 Firmly touch a...

Страница 38: ...ipesystem Checkforblockageand orleakage Check theoutsideterminationandtheconnectionsatandinternal to the furnace Heat exchanger Check for corrosion and or buildup within the heat exchanger passageways...

Страница 39: ...e burners without curling floating or lifting off Flames must not impinge on the sides of the heat exchanger firing tubes INDUCED DRAFT AND CIRCULATOR BLOWERS The bearings in the induced draft blower...

Страница 40: ...e ordered by description Parts are available from your distributor Functional Parts List Gas Valve BlowerMotor Gas Manifold BlowerWheel Natural Gas Orifice BlowerMountingBracket Propane Gas Orifice Bl...

Страница 41: ...Loose or improperly connected wiring Pressure switch circuit not closed Induced draft blower is operat ing Induced draft blower runs continuously with no further furnace operation Integrated control m...

Страница 42: ...ir Induced draft blower and circulation blower runs continuously No furnace operation Integrated control module diagnostic LED is flashing FIVE 5 flashes Flame sensed with no call for heat Correct sho...

Страница 43: ...5 1084 1005 HIGH 5 0 2284 30 2231 31 2170 31 2103 32 2037 33 1945 1836 1750 MED 4 0 1865 37 1869 36 1775 38 1732 39 1684 40 1619 1548 1480 MED LO 3 5 1594 43 1571 43 1530 45 1492 46 1454 47 1414 1355...

Страница 44: ...N A 610 N A 604 571 519 HIGH 5 0 2233 32 2159 33 2086 34 2024 35 1941 37 1850 1753 1651 MED 4 0 1820 39 1778 40 1742 41 1695 42 1638 43 1551 1485 1384 MED LO 3 5 1571 45 1535 46 1497 48 1446 49 1402...

Страница 45: ...45 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 46: ...servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Wiring is subject to change Always refer to the wiring diag...

Страница 47: ...gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or loc...

Страница 48: ...n on Products Parts Warranties Contractor Programs and Training Customer Services Financing Options 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2014 Goodman Manufac...

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