background image

PRODUCT DESIGN

20

TYPICAL PROPANE PIPING

200 PSIG
Maximum

5 to 15 PSIG
(20 PSIG Max.)

Continuous

11" W.C.

Second Stage
Regulator

First Stage
Regulator

WARNING

IF YOUR PROPANE GAS APPLIANCE IS INSTALLED IN
AN EXCAVATED AREA OR A CONFINED SPACE, WE
STRONGLY RECOMMENDED THAT YOU CONTACT
YOUR PROPANE SUPPLIER ABOUT INSTALLING A
GAS DETECTING WARNING DEVICE THAT WOULD
ALERT YOU TO A GAS LEAK.
•  PROPANE GAS IS HEAVIER THAN AIR AND ANY
   LEAKING GAS CAN SETTLE IN ANY LOW AREAS
   OR CONFINED SPACES.
 • PROPANE GAS ODORANT MAY FADE, MAKING
   THE GAS UNDETECTABLE EXCEPT WITH A
   WARNING DEVICE.
AN UNDETECTED GAS LEAK WILL CREATE A 
DANGER OF EXPLOSION OR FIRE. IF YOU SUSPECT
THE PRESENCE OF GAS, FOLLOW THE INSTRUCT-
IONS ON PAGE 7. FAILURE TO DO SO COULD 
RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

                            PROPANE TANK SIZING (MINIMUM)

TANK SIZE REQUIRED IF LOWEST OUTDOOR

MAXIMUM GAS

TEMPERATURE (AVG. FOR 24 HOURS) REACHES

NEEDED TO

VAPORIZE*

32°F

20°F

10°F

0°F

-10°F

-20°F

-30°F

125K BTU/HR

(50 CFH)

115

GAL

115

GAL

115

GAL

250

GAL

250

GAL

400

GAL

600

GAL

250K BTU/HR

(100 CFH)

250

GAL

250

GAL

250

GAL

400

GAL

500

GAL

1000

GAL

1500

GAL

375K BTU/HR

(150 CFH)

300

GAL

400

GAL

500

GAL

500

GAL

1000

GAL

1500

GAL

2500

GAL

500K BTU/HR

(200 CFH)

400

GAL

500

GAL

750

GAL

1000

GAL

1500

GAL

2000

GAL

3500

GAL

750K BTU/HR

(300 CFH)

750

GAL

1000

GAL

1500

GAL

2000

GAL

2500

GAL

4000

GAL

5000

GAL

          * AVERAGE RATE/HOUR WITHDRAWL IN 8 HOUR PERIOD

PROPANE GAS PIPING CHARTS

Sizing Between First and Second Stage Regulator
Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10
PSIG Setting.  Capacities in 1,000 BTU/HR

3/8"

1/2"

5/8"

3/4"

7/8"

1/2"

3/4"

30

309

700

1,303

2,205

3,394

1,843

3,854

40

265

599

1,115

1,887

2,904

1,577

3,298

50

235

531

988

1,672

2,574

1,398

2,923

60

213

481

896

1,515

2,332

1,267

2,649

70

196

446

824

1,394

2,146

1,165

2,437

80

182

412

767

1,297

1,996

1,084

2,267

90

171

386

719

1,217

1,873

1,017

2,127

100

161

365

679

1,149

1,769

961

2,009

150

130

293

546

923

1,421

772

1,613

200

111

251

467

790

1,216

660

1,381

250

90

222

414

700

1,078

585

1,224

300

89

201

378

634

976

530

1,109

350

82

185

345

584

898

488

1,020

400

76

172

321

543

836

454

949

To convert to Capacities at 15 PSIG Settings -- Multiply by 1.130
To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879

PIPE OR

TUBING

LENGTH,

FEET

NOMINAL PIPE SIZE,

SCHEDULE 40

TUBING SIZE, O.D., TYPE L

Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities Listed are Based on 1/2" W.C. Pressure Drop at
11" W.C. Setting.  Capacities in 1,000 BTU/HR

3/8"

1/2"

5/8"

3/4"

7/8"

1/2"

3/4"

1"

1-1/4"

1-1/2"

10

49

110

206

348

539

291

608

1,146

2,353

3,525

20

34

76

141

239

368

200

418

788

1,617

2,423

30

27

61

114

192

296

161

336

632

1,299

1,946

40

23

52

97

164

253

137

284

541

1,111

1,665

50

20

46

86

146

224

122

255

480

985

1,476

60

19

42

78

132

203

110

231

436

892

1,337

80

16

36

67

113

174

94

198

372

764

1,144

100

14

32

59

100

154

84

175

330

677

1,014

125

12

28

52

89

137

74

155

292

600

899

150

11

26

48

80

124

67

141

265

544

815

200

10

22

41

69

106

58

120

227

465

697

250

9

19

36

61

94

51

107

201

412

618

300

8

18

33

55

85

46

97

182

374

560

350

7

16

30

51

78

43

89

167

344

515

400

7

15

28

47

73

40

83

156

320

479

*DATA IN ACCORDANCE WITH NFPA PAMPHLET NO. 54

NOMINAL PIPE SIZE,

SCHEDULE 40

TUBING SIZE, O.D., TYPE L

PIPE OR

TUBING

LENGTH,

FEET

COOLING

The refrigerant used in the system is R-410A. It is a clear,
colorless, non-toxic and non-irritating liquid. R-410A is a
50:50 blend of R-32 and R-125. The boiling point at atmo-
spheric pressure is -62.9°F.

A few of the important principles that make the refrigeration
cycle possible are: heat always flows from a warmer to a
cooler body. Under lower pressure, a refrigerant will absorb
heat and vaporize at a low temperature.  The vapors may be
drawn off and condensed at a higher pressure and tempera-
ture to be used again.

Содержание A/GPG1324-60***M41AA series

Страница 1: ...Canada Shown Below ANSI Z21 47 CSA 2 3 Central Furnaces Service Instructions APG GPG 13 and 15 Gas Electric Package Units with R 410A Refrigerant Accessories This manual is to be used by qualified pr...

Страница 2: ...U S call 1 713 861 2500 Not a technical assistance line for dealers Your telephone company will bill you for the call WARNING Goodman will not be responsible for any injury or property damage arising...

Страница 3: ...ating meets or exceeds 400 lbs When in doubt do not use cylinder WARNING The compressor POE oil for R 410A units is extremely susceptible to moisture absorption and could cause compressor failure Do n...

Страница 4: ...115 115 000 BTUH 140 138 000 BTUH REFRIGERANT 4 R 410A MAJOR REVISION MINOR REVISION VOLTAGE 1 208 230V 1ph 60Hz 3 208 230v 3ph 60Hz 4 460v 3ph 60Hz CONFIGURATION M Multi position Model Description A...

Страница 5: ...60 60 000 BTUH HEATING INPUT 070 69 000 BTUH 090 92 000 BTUH 115 115 000 BTUH 140 138 000 BTUH REFRIGERANT 4 R 410A MAJOR REVISION MINOR REVISION VOLTAGE 1 208 230V 1ph 60Hz 3 208 230v 3ph 60Hz 4 460...

Страница 6: ...l and Medium Chassis PGMDMD103 Motorized 25 Fresh Air Downflow Application Large Chassis PGMDMH101 Motorized 25 Fresh Air Damper Horizontal Application Small Chassis PGMDMH102 Motorized 25 Fresh Air D...

Страница 7: ...ombustion you to substances death or serious which can cause illness and which cause cancer birth defects or other reproductive harm are known to the This product contains fiberglass insulation State...

Страница 8: ...gas supplier in fuel combustion you to substances death or serious which can cause illness and which cause cancer birth defects or other reproductive harm are known to the This product contains fiber...

Страница 9: ...9 DU GAZ ARRIVEE INLET GAS IN ON POS LEVER SHOWN MANUAL GAS ON MARCHE MANUEL EN POS ROBINET A GAZ LIGHTING INSTRUCTIONS PG15...

Страница 10: ...Measurement in inches 26 1 2 14 25 3 2 1 1 2 DOWNFLOW FILTER RACK PGFR101 102 103 MODEL A B C RETURN SUPPLY PGC101 102 103 46 1 4 39 3 8 14 1 2 12 1 2 x 23 15 x 22 1 2 NOTE PGFR cannot be used with d...

Страница 11: ...4 16 1 8 16 x 25 x 1 PGEH103 35 1 4 18 1 8 18 18 1 4 16 1 8 16 x 25 x 1 ECONOMIZER HORIZONTAL APPLICATIONS Measurement in inches D E C A B 18 16 1 8 PGED103 DOWNFLOW ECONOMIZER 25 A B 16 X 20 x 2 FIL...

Страница 12: ...0 12 1 8 6 1 A B 5 3 4 5 3 4 A B B A BOTTOM VIEW BOTTOM VIEW PGMDD103 PGMDD101 102 11 7 8 11 7 8 MODEL A B PGMDD101 102 16 16 PGMDD103 18 16 MODEL A B PGMDMD101 102 16 16 PGMDMD103 18 16 MANUAL MOTORI...

Страница 13: ...4 14 3 4 12 1 4 14 3 4 22 3 4 22 1 4 MODEL A B C D RETURN SUPPLY SQRPG101 102 22 3 4 12 1 4 22 1 4 14 3 4 16 16 SQRPG103 22 3 4 12 1 4 22 1 4 14 3 4 18 18 A C B SQUARE TO ROUND CONVERTER HORIZONTAL AP...

Страница 14: ...ACCESSORIES 14 GPGHFR101 103 EXTERNAL HORIZONTAL FILTER RACK 16 x 25 x 2 FILTER...

Страница 15: ...TE CABLE SLIDE IMPORTANT NOTE If using bottom discharge with roof curb ductwork should be attached to the curb prior to installing the unit Refer to Roof curb Installation Instructions for proper curb...

Страница 16: ...l restriction ductwork shall be applied Conditioned air is drawn through the filter s field installed across the coil and back into the conditioned space by the indoorblower Most A GPG series package...

Страница 17: ...ust comply with all applicable codes The unit must be electri callygroundedinaccordancewiththelocalcodesor intheir absence with the latest edition of the National Electrical Code ANSI NFPA No 70 or in...

Страница 18: ...A TRUNK LINE PER THE TABLES INCLUDE ALL APPLIANCES ON THAT LINE THAT COULD BE OPERATED SIMULTANEOUSLY Thegaspipesupplyingtheunitmustbeproperlysizedbased onthecubicfeetperhourofgasflowrequired specifi...

Страница 19: ...LEVEL OF ODORANT IN PROPANE GAS A GAS DETECTING DEVICE IS THE ONLY RELIABLE METHOD TO DETECT A PROPANE GAS LEAK CONTACT YOUR LOCAL PROPANE SUPPLIER ABOUT INSTALLING A GAS DETECTING WARNING DEVICE TO A...

Страница 20: ...2 412 767 1 297 1 996 1 084 2 267 90 171 386 719 1 217 1 873 1 017 2 127 100 161 365 679 1 149 1 769 961 2 009 150 130 293 546 923 1 421 772 1 613 200 111 251 467 790 1 216 660 1 381 250 90 222 414 70...

Страница 21: ...d gas into the outdoor condenser coil In the condenser coil the hot refrigerant gas being warmer than the outdoor air first loses its superheat by heat trans ferredfromthegasthroughthetubesandfinsofth...

Страница 22: ...xtthermostat request B HeatingOperation Highstageheat 1 Thermostat type is set to two stage 2 Thermostat W1 and W2 inputs initiate high stage heating 3 Induceddraftblowerisenergizedathighspeedforthe p...

Страница 23: ...high stage cooling IDT ODT Pressure Loss of Charge Switch circuits are checkedforclosedcondition Coolingoperationcanproceed only if these circuits are closed 1 Low and high stage compressor outputs ar...

Страница 24: ...5 fault codes To recall the fault codes depress the fault recall but ton for at least 2 seconds but not more than 4 seconds To clear the fault code memory depress the fault recall button for at least...

Страница 25: ...sed 5 24VAC 24VAC Common 6 24VAC Pressure Switch Output 7 24VAC Main Valve High Output 8 24VAC Pressure Switch Input 9 Unused Main Valve Low Output Table 2 Circuit Definitions and Voltage Ratings for...

Страница 26: ...OFF Delay 0 Seconds Ignition Attempts 3 Recycles Infinite Automatic Restart 60 Minutes Pressure Switch Lockout Delay 5 Minutes Factory Test Mode Active Time 2 Minutes Maximum Flame Failure Response Ti...

Страница 27: ...cooling the call for heat shall proceed as normal except the fan remains energized on cool speed Heat Mode 1 CALL FOR HEAT The thermostat calls for heat by energizingthe W terminal Thecontrolcheckstos...

Страница 28: ...RestrictorOrificeAssemblyinCoolingOperation In the cooling mode the orifice is pushed into its seat forcing refrigerant to flow through the metered hole in the center of the orifice Either a thermosta...

Страница 29: ...or soot scale etc Inspect all burners for lint and proper positioning 9 Startthesystem usingtheproperinstrumentationcheck gas inlet and manifold pressures burner flame and microamp signal Adjust if ne...

Страница 30: ...14 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113 225 450 1125 42 21 43 86 172 429 17 53 106 212 424 1059 43 167 419 18 50 100 200 400 1000 44 41 82 164 409 19 47 95 189 379 947...

Страница 31: ...OR MINUS 3 INCHES WATER COLUMN FROM 3 5 INCHES WATER COLUMN FOR NATURAL GAS OR 10 INCHES WATER COLUMN FOR PROPANE GAS Toadjustthepressureregulatoronthegasvalve turndown clockwise toincreasepressurean...

Страница 32: ...t Ignition Control S 313 Open Control Circuit Test Control Circuit w ith Voltmeter S 4 Low Voltage Test Voltage S 1 Faulty Evap Fan Motor Repair or Replace S 16 Shorted or Grounded Fan Motor Test Moto...

Страница 33: ...Test Flame Sensor S 314 Faulty Ignition Control Test Control S 313 Gas Valve or Gas Supply Shut Off Turn Valves to On Position S 304 Faulty Induced Draft Blow er Test Blow er S 303 Dirty Flame Sensor...

Страница 34: ...42 S 17C UnloaderTest 42 S 17D OperationTest 43 S 18 Testing Crankcase Heater optional item 43 S 100 RefrigerationRepairPractice 43 S 101 LeakTesting 44 S 102 Evacuation 44 S 103 Charging 45 S 104 Che...

Страница 35: ...within the voltage tabulation as shown If the voltage falls below the minimum voltage checkthelinewiresize Longrunsofundersizedwirecan causelowvoltage Ifwiresizeisadequate notifythelocal power company...

Страница 36: ...nd G 3 No voltage indicates the trouble is in the thermostat or wiring 4 Checkthecontinuityofthethermostatandwiring Repair or replace as necessary S 3B COOLING ANTICIPATOR The cooling anticipator is a...

Страница 37: ...y cause property damage personal injury or death The compressor contactor and other relay holding coils are wired into the low or line voltage circuits When the control circuit is energized the coil p...

Страница 38: ...d start components are not required on Scroll compres sor equipped units due to a non replaceable check valve located in the discharge line of the compressor However hard start kits are available and...

Страница 39: ...ensitive The normally closed contacts are wired in series with the start capacitor and the relay holding coil is wired parallel with the start winding As the motor starts and comes up to speed the inc...

Страница 40: ...r head 2 Removethe2screwssecuringtheECMpowerheadand separate it from the motor 3 Disconnect the 3 pin motor connector from the power head and lay it aside 4 Using an ohmmeter check the motor windings...

Страница 41: ...ant air and cannot occur externally fromtheventingterminalwithoutthepresenceofanexternal ignition source Therefore properevacuationofahermeticsystemisessen tial at the time of manufacture and during s...

Страница 42: ...erminalprotectivecoverandinspectfor loose leads or insulation breaks in the lead wires 4 If no visual problems indicated carefully remove the leads at the compressor terminals WARNING Damage can occur...

Страница 43: ...itch WARNING Line Voltage now present A If the compressor starts and continues to run the cause for failure is somewhere else in the system B If the compressor fails to start replace S 18 TESTING CRAN...

Страница 44: ...lent to 25 microns absolute and a thermocouple vacuum gauge to give a true reading of the vacuum in the system NOTE Neverusethesystemcompressorasavacuumpump orrunwhenunderahighvacuum Motordamagecould...

Страница 45: ...essor section of a Scroll compressor is more tolerant of liquid refrigerant continued floodback or flooded start conditions may wash oil from the bearing surfaces causing premature bearing failure S 1...

Страница 46: ...60 8 6 162 0 57 0 264 0 87 4 366 0 110 4 468 0 129 0 600 0 149 0 62 10 0 164 0 57 7 266 0 87 9 368 0 110 8 470 0 129 3 604 0 149 5 64 11 3 166 0 58 4 268 0 88 4 370 0 111 2 472 0 129 7 608 0 150 1 66...

Страница 47: ...Recover during system repair or final unit disposal 1 Run system at least 10 minutes to allow pressure to stabilize 2 Temporarily install thermometer on suction large line nearcompressor withadequatec...

Страница 48: ...88 86 84 82 80 78 308 90 88 86 84 82 80 317 92 90 88 86 84 82 326 94 92 90 88 86 84 335 96 94 92 90 88 86 345 98 96 94 92 90 88 354 100 98 96 94 92 90 364 102 100 98 96 94 92 374 104 102 100 98 96 94...

Страница 49: ...should rise and the suction tem perature will fall 4 If a temperature or pressure change is noticed the expansionvalveisoperating Ifnochangeisnoticed the valve is restricted the power element is faul...

Страница 50: ...he system by first removing the refrigerant charge replacing and or installing liquid line drier evacuating and recharging S 115 COMPRESSOR BURNOUT When a compressor burns out high temperature develop...

Страница 51: ...clined manometer measure the static pressure of the return duct at the inlet of the unit NegativePressure RETURN SUPPLY INCLINED MANOMETER Total External Static 2 Measurethestaticpressureofthesupplydu...

Страница 52: ...1 Remove electrical power to unit Some units may have more than one source of power 2 Remove the wires from the limit control terminals 3 Using an ohmmeter test for continuity across the two terminal...

Страница 53: ...imit switch re closes the controlgoesthroughapre purgeperiodandthenmakesan ignitionattempt Theindoorblowerremainson forthedelay off time during the re ignition attempt 1 If no voltage is measured on e...

Страница 54: ...tingequipmentisusedon13SEERmodels Atwo stagecombinationredundantoperatortypegasvalve which provides all manual and automatic control functions requiredforgasfiredheatingequipmentisusedon15SEER models...

Страница 55: ...etakeninto consideration such as inlet manifold gas pressure align ment andpositioning specificgravityandBTUcontentofthe gas being consumed Theonlytimeresizingisrequirediswhenareductioninfiring rate i...

Страница 56: ...e Inlet Pressure Inlet Pressure Tap HONEYWELL MODEL VR8215 1 STAGE GAS VALVE MEASURING INLET AND MANIFOLD GAS PRESSURE With Power ON WARNING Line Voltage now present 3 Put furnace into heating cycle a...

Страница 57: ...l for heat the control checks to see that the pressure switch is open If the control sees that the pressure switch is closed before the induced draft blower is energized the LED will flash a code of 2...

Страница 58: ...00A may be used on models with AA revisions LPT 03 is compatible with both the White Rodgers and the Honeywellgasvalves For propane conversions above 2000 feet high altitude kit HA 02 is required in a...

Страница 59: ...e Indoor thermostat calling for cool 1 Checkfor230voltsfromL1terminalofcontrolmoduleto L2 Novoltage checkwireconnections continuity etc 2 Check for 24 volts at R and C thermostat terminals on ignition...

Страница 60: ...sureswitchisclosed theLEDstops flashingandthecontrolbeginstimingthe15secondpre purge 3 2 1 6 5 4 9 8 7 12 11 10 L2 L2 L2 L2 COOL HEAT UNUSED L1 L1 D1 FS Diagnostic LED Blower Off Delay Settings Transf...

Страница 61: ...eath 1 DisconnecttheflamesensorwirefromterminalFSofthe ignition control module Flame Sensor Flame Sensor 2 Connect a microamp meter in series with this wire and terminal FS 3 Be sure the negative side...

Страница 62: ...ENTHALPY CONTROL 2 1 3 50F 1K RELAY 1K RELAY COIL A B Y2 Y1 MULTI STAGE T STAT GMC CHT90 120 OR EQUIVALENT 1K RELAY CONTACTS 6 4 TR 1 T 1 P 1 P TR R W B T JUMPER BARBER COLEMAN AD 931 105 POTENTIOMET...

Страница 63: ...T FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH ECONOMIZER GPC13MED102 103FOR PG13 15 M4 Wiring is subject to change Always refer to the wiring diagram on the unit for the most u...

Отзывы: