GNB Flooded Classic series Скачать руководство пользователя страница 15

Distilled water or deionized water satisfying the above 

requirements may be used.

SECTION 16

16.0 Tap Connections

It is not recommended that tap connections be used on a 

battery, as possible unbalance between groups of cells may 

result.  This can cause overcharging of the untapped group 

of cells and undercharging of the tapped cells supplying the 

load.  This condition can cause unsatisfactory operation and 

reduced battery life.

SECTION 17

17.0 Temporary Nonuse

An installed battery that is permitted to stand idle for a period 

of time should be treated in the following manner.  With the 

battery on normal float, add approved water to cells to bring 

electrolyte level to the high level line.  Give the battery an 

equalizing charge per Section 10.2.  Following completion 

of the equalizing charge, open connections at the battery 

terminals to separate charger and load circuit from battery.
Every three months for lead antimony and every six months 

for lead calcium, temporarily connect battery to charger and 

give it an equalizing charge.
To return to normal service, re-connect all open connec-

tions, give equalizing charge and then return battery to 

normal float voltage.

SECTION 18

18.0 Battery Cleaning

18.1  Styrene Acrylonitrile Containers 

with Acrylonitrile Butadiene 

Styrene Covers and PVC 

Containers and Covers

Periodically, clean cell jars and covers with a water damp-

ened cloth to remove accumulated dust.  Cell parts damp 

with electrolyte should be neutralized with baking soda-wa-

ter solution (1 lb. of soda per gallon of water).  Apply with 

cloth dampened with the solution, making sure none is 

allowed to enter the cell.  Continue to neutralize until fizzing 

action ceases, then wipe area with a water dampened cloth 

to remove soda solution.  Wipe dry with a clean cloth.

18.2 Polycarbonate Containers

 

and Covers

Cells with containers and covers made from polycarbonate 

plastic should be cleaned ONLY with a WATER dampened 

cloth.  Any surface that is damp with electrolyte should be 

neutralized with a baking soda—water solution (1 lb. of bak-

ing soda per gallon of water).  DO NOT USE AMMONIA, 

SODIUM HYDROXIDE OR ANY STRONG ALKALIES.

SECTION 19

19.0 Connections

Battery terminal connections should be corrosion free and 

tight to provide satisfactory operation while supplying emer-

gency power and when on floating charging.  Visual moni-

toring of all connections should be made quarterly.  When 

corrosion is observed on any connection, DO NOT retorque.  

Retorquing does not improve electrical integrity but only 

restores mechanical compression.  Any connection suspect-

ed of having corrosion should be disassembled, cleaned 

and neutralized.  All post contact surfaces, intercell con-

nectors, terminal plates, cable lugs and hardware should 

be neutralized using a solution of baking soda (1 lb./gallon 

water).  After allowing to dry, all contact surfaces should be 

burnished using 3M Scotch Brite scouring pads or a brass 

suede brush.  Stubborn oxidized coatings on solid lead parts 

may be removed using a narrow paint scraper.

After contact surfaces are burnished, a thin coating of 

NO-OX-ID grease should be applied to all contact surfaces 

and hardware.  The connectors and hardware should then be 

reassembled and torqued per Section 7.6 - Connecting Cells.

It is important that properly prepared contact surfaces be 

coated with a thin film of NO-OX-ID grease to reduce possi-

bility of oxidation or corrosion.  Tests reveal that this will also 

prevent measurable increase in the connection resistance.

19.1  Connection Resistance

Electrical integrity of connections can be objectively estab-

lished by measuring the resistance of each connection.  

These resistances are typically in the microhm range.  

Meters are available which determine connection resistance 

in microhms by measuring voltage drop upon the applica-

CAUTION

DO NOT CLEAN PLASTIC CELL JARS 

OR COVERS WITH SOLVENTS, 

DETERGENTS, OILS OR SPRAY TYPE 

CLEANERS, AS THESE MATERIALS MAY 

CAUSE CRAZING AND CRACKING OF 

THE PLASTIC MATERIALS

12

CAUTION!

 

 

1  

DO NOT 

USE POWER WIRE BRUSH AS 

THIS MAY REMOVE LEAD PLATING 

EXPOSING COPPER OR CAUSE 

RIPPLING OF LEAD CONTACT SURFACES.

2.. 

DO NOT 

USE PAINT SCRAPER ON POSTS 

WITH COPPER INSERTS.  INTERCELL 

CONNECTORS OR TERMINAL PLATES 

AS LEAD PLATING WILL BE REMOVED 

EXPOSING COPPER.

Содержание Flooded Classic series

Страница 1: ... INSTALLATION OPERATING INSTRUCTIONS SECTION 93 10 2016 07 A Division of Exide Technologies ...

Страница 2: ...YOUR GNB REPRESENTATIVE SALESPERSON TELEPHONE LOCATION GNB SERVICE ASSISTANCE 1 800 241 4895 ...

Страница 3: ... 10 3 Equalizing Individual Cells 9 10 4 Equalizing Charge Electrolyte Levels 9 SECTION 11 11 0 Specific Gravity 9 11 1 Hydrometer Readings 9 11 2 Correction for Temperature 10 11 3 Correction for Electrolyte Level 10 11 4 Specific Gravity Range 10 INDEX Page SECTION 12 12 0 Cell Voltage Variation 10 12 1 Cell Voltage Variation Damp Covers 10 12 2 Cell Voltage Temperature Correction 10 12 3 Correc...

Страница 4: ... installing cells Use a baking soda water solution 1 lb per gallon of water to prevent possible injury to personnel H Make sure that all battery connections are properly prepared and tightened to prevent possible injury to personnel or failure of system I Familiarize personnel with battery installation charging and maintenance procedures Restrict access to battery area permitting trained personnel...

Страница 5: ...me of the receipt it is recommended that it be stored indoors in a cool 60 F 15 6 C to 90 F 32 C clean dry location Do not top load pallets or possible cell damage may occur Storage or transport of flood ed lead acid batteries at temperatures exceeding 120 F 49 C can cause detimental effects on plastic components and battery state of health which may void warranty 4 2 Parts and Accessories Prior t...

Страница 6: ...n reduced life Therefore for longer life and ease of main tenance locations having cooler ambient temperatures are recommended The normal battery operating temperatures are between 60 F 16 C and 90 F 32 C 7 3 Temperature Variation The location of rack arrangement should result in no greater than 5 F 2 78 C variation in cell temperatures in a series string at any given time If a greater variation i...

Страница 7: ...be removed exposing copper As contact surfaces of posts and connectors are cleaned apply a thin coating of NO OX ID grease or approved equal to these surfaces only Starting at center of the cell row install connectors per wir ing diagram and cell arrangement drawing furnished with the battery On cells using stainless steel bolts washers and nuts make sure a washer is placed between the bolt head a...

Страница 8: ...5 ...

Страница 9: ...e diagonal corners of the cell These permit the taking of specific gravity readings at a point about one third from the top of the plates See Section 11 1 Refer to Figure 3 A flexible shipping cap and shipping plug is installed on each withdrawal tube The cap may be removed and dis carded after neutralizing or left in place as dust covers The red plug should be discarded Plastic Numerals See Page ...

Страница 10: ...48 36 55 2 50 32 44 8 2 Initial Charge Electrolyte Levels During the initial charge there will be an increase in the electrolyte levels and they may go above the high level mark See Section 3 2 This is due to gases that were lost during transportation or standing in storage being restored to the cells Do not remove any electrolyte even though levels may be above high level When battery is placed o...

Страница 11: ... voltage used Non uniformity of cells may result from low floating voltage due to improper adjustment of the charger or a panel volt meter which reads incorrect higher output voltage Also variations in cell temperatures greater than 5 F 2 78 C in the series string at a given time due to environmental con ditions or rack arrangement can cause low cells 10 1 Equalizing Frequency A Equalize when the ...

Страница 12: ...ecific gravity is used in determining a cell s state of charge It decreases as the cell discharges and increases as the cell is charged reaching its original value when the cell is fully charged Specific gravity is expressed to the third decimal place 1 215 and is measured by a hydrometer float enclosed in a glass barrel rubber bulb syringe Draw sufficient electrolyte into the barrels holding the ...

Страница 13: ...factory SECTION 12 12 0 Cell Voltage Variation The tabulation on the following page indicates the normal cell voltage variation that may exist with the battery on float and no greater than a 5 F 2 78 C variation in cell temperature NORMAL VOLTAGE RANGE Average Type Float Voltage Variation Lead Calcium Nominal 1 215 sp gr 2 17 to 2 25 V P C 0 05 V P C Nominal 1 250 sp gr 2 23 to 2 33 V P C 0 05 V P...

Страница 14: ...sistances of each cell to cell cell to terminal inter level and load connections Remake any connections that are more than 20 above installation base value Check integrity of the rack E Any time the battery is given an equalizing charge see Section 10 1 an additional set of individual cell readings should be taken after battery has been returned to nor mal float for one week These will serve as an...

Страница 15: ...lution 1 lb of bak ing soda per gallon of water DO NOT USE AMMONIA SODIUM HYDROXIDE OR ANY STRONG ALKALIES SECTION 19 19 0 Connections Battery terminal connections should be corrosion free and tight to provide satisfactory operation while supplying emer gency power and when on floating charging Visual moni toring of all connections should be made quarterly When corrosion is observed on any connect...

Страница 16: ...essitate reworking the connection Maintaining electrical integrity of connections is important as poor connection will result in reduced battery output and in extreme cases may cause melted cell posts circuit interrup tions or battery fires 19 2 Retorquing Connections Retorquing of connections should be performed annual ly See Section 9 14 and when connection resistances have increased to more tha...

Страница 17: ...t connector interfaces A better and preferred technique is to apply the 10 amperes DC to posts A and D such that equal current paths are provided Then the differences in readings across AB and CD will reflect connector interface problems in either of the two external intercell connections Both intercell connections should be reworked as described in Section 19 0 14 FIGURE 6 PARALLEL CONNECTOR HOOK...

Страница 18: ...15 GB 1000F A Division of Exide Technologies A Division of Exide Technologies A Division of Exide Technologies GNB Industrial Power ...

Страница 19: ...king strip They are easily removed by peeling back the plas tic strip Keep finger contact with adhesive backing on numeral to a minimum 5 Locate and place numeral on side of jar being careful that there is no conflict with electrolyte level lines or side rails of SEISMIC TYPE RACKS For clean appearance exercise care in numeral placement so that all the numerals are in the same relative position on...

Страница 20: ...opera tions in more than 80 countries in sales and service GNB Industrial Power is best positioned to satisfy your back up power needs locally as well as all over the world Based on over 100 years of technological innovation the Network Power group leads the industry with the most recognized global brands such as ABSOLYTE GNB FLOODED CLASSIC MARATHON RELAY GEL SONNENSCHEIN and SPRINTER They have c...

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