GNB Flooded Classic series Скачать руководство пользователя страница 11

8

Lead-calcium types may be floated at any of the voltage val-

ues (Table B) shown for a particular nominal specific gravity.  

Float in the lower voltage range for the given specific gravity 

where system equipment high voltage limits exist. Where 

equipment high voltage limits do not prevent it, floating at 

the high end of the range may make equalization unneces-

sary altogether.  However, floating toward the high end of 

range in environments warmer than 77°F (25°C) will result 

in reduced battery life.

9.3  Voltmeter Calibration

Panel and portable voltmeters used to indicate battery float 

voltages should be accurate at the operating voltage value.  

The same holds true for portable meters used to read 

individual cell voltages.  These meters should be checked 

against a standard every six months and calibrated when 

necessary.

When the cell voltage reaches 2.33, the charge rate should 

be  reduced  to  the  normal  finish  charge  rate.    The  finish 

charge rate is defined as amperes equal in numerical value 

to 5% of the cell’s 8-hour capacity in ampere hours.  For 

example, if the cell has an 8-hour capacity of 1000 AH, its 

finish rate is 50 amperes.  The charge should be stopped 

when the specific gravity is ten (.010) points below the nor-

mal fully charged value.
The battery is now available for the next discharge require-

ment.  The battery should be given an equalizing charge 

monthly by continuing the regular charge until there is no 

increase in specific gravity of the pilot cell for three hours. 

when using the finish charge rate.

9.4 Recharge

All batteries should be recharged as soon as possible fol-

lowing a discharge (within 8 hours).  With constant voltage 

chargers, this will be accomplished automatically.  However, 

to recharge in the shortest period of time, raise the charger 

output voltage to the highest value which the connected sys-

tem will permit.  Do not exceed those voltage values listed 

in Table D or Table E on page 9.

SECTION 10

10.0  Equalizing Charge

An equalizing charge is a special charge given a battery 

when non-uniformity in voltage or specific gravity has devel-

oped between cells.  It is given to restore all cells to a fully 

charged condition using a charging voltage higher than the 

normal float voltage and for a specified number of hours, as 

determined by the voltage used.
Non-uniformity of cells may result from low floating voltage 

due to improper adjustment of the charger or a panel volt-

meter which reads incorrect (higher) output voltage.  Also, 

variations in cell temperatures greater than 5°F (2.78°C) in 

the series string at a given time, due to environmental con-

ditions or rack arrangement, can cause low cells.

10.1  Equalizing Frequency

 A   Equalize  when  the  temperature  corrected  specific 

gravity of the pilot cell (or any cell for the quarterly 

reading) is more than 10 points below its full charge 

value. (See Section 11.2)

 B   Equalize when the float voltage of the pilot cell (or any 

cell for the quarterly reading) is below 2.13 volts (nom-

inal 1.215 sp. gr.), 2.18 volts (nominal 1.250 sp. gr.) or 

more than .05 volts below the average for the battery. 

D.

   Equalize to complete a recharge of the battery in a min-

imum length of time following an emergency discharge.

E.   If accurate quarterly records are maintained  (See 

Section 14.0) and the individual cell voltages and 

teperature corrected specific gravities show no increase 

instead from the previous quarterly readings, equalizing 

may be deferred. (See Section 11.2)

10.2  Equalizing Charge Method

Constant voltage charging is the preferred method for giving 

an equalizing charge.  Determine the maximum voltage that 

may be applied to system equipment.  This voltage, divided 

by the number of cells connected in series, will establish the 

maximum voltage per cell that may be used to perform the 

equalizing charge in the shortest period of time.

 

Refer to Table C for equalizing voltages and durations.

The recommended time periods below are considered min-

imum.  Raise the voltage to the maximum value permitted 

by the system equipment.  When charging current has 

tapered and stabilized (no further reduction for three hours), 

charge for the hours shown in the appropriate table and for 

the battery temperature, at the time of stabilization, until the 

lowest cell voltage ceases to rise.  Monitoring of cell voltag-

es should be started during the latter 10% of the applicable 

time period to determine the lowest cell in battery.

EQUALIZING CHARGE

Recommended Voltages and Time Periods

TABLE C

Lead-Calcium Types

Cell Volts

Time-Hrs.

1.215

sp. gr.

Time-Hrs.

1.250

sp. gr.

2.24

222

2.27

166

2.30

105

2.33

 74

166

2.36

 50

118

2.39

 34

 80

2.42

 54

2.45

 36

2.48

NOTE:  

Time periods listed in Tables D are for cell tem-

peratures from 70°F (21°C) to 90°F (32°C).  For  tempera-

tures 55°F (13°C) to 69°F (20.5°C) double the number of 

Содержание Flooded Classic series

Страница 1: ... INSTALLATION OPERATING INSTRUCTIONS SECTION 93 10 2016 07 A Division of Exide Technologies ...

Страница 2: ...YOUR GNB REPRESENTATIVE SALESPERSON TELEPHONE LOCATION GNB SERVICE ASSISTANCE 1 800 241 4895 ...

Страница 3: ... 10 3 Equalizing Individual Cells 9 10 4 Equalizing Charge Electrolyte Levels 9 SECTION 11 11 0 Specific Gravity 9 11 1 Hydrometer Readings 9 11 2 Correction for Temperature 10 11 3 Correction for Electrolyte Level 10 11 4 Specific Gravity Range 10 INDEX Page SECTION 12 12 0 Cell Voltage Variation 10 12 1 Cell Voltage Variation Damp Covers 10 12 2 Cell Voltage Temperature Correction 10 12 3 Correc...

Страница 4: ... installing cells Use a baking soda water solution 1 lb per gallon of water to prevent possible injury to personnel H Make sure that all battery connections are properly prepared and tightened to prevent possible injury to personnel or failure of system I Familiarize personnel with battery installation charging and maintenance procedures Restrict access to battery area permitting trained personnel...

Страница 5: ...me of the receipt it is recommended that it be stored indoors in a cool 60 F 15 6 C to 90 F 32 C clean dry location Do not top load pallets or possible cell damage may occur Storage or transport of flood ed lead acid batteries at temperatures exceeding 120 F 49 C can cause detimental effects on plastic components and battery state of health which may void warranty 4 2 Parts and Accessories Prior t...

Страница 6: ...n reduced life Therefore for longer life and ease of main tenance locations having cooler ambient temperatures are recommended The normal battery operating temperatures are between 60 F 16 C and 90 F 32 C 7 3 Temperature Variation The location of rack arrangement should result in no greater than 5 F 2 78 C variation in cell temperatures in a series string at any given time If a greater variation i...

Страница 7: ...be removed exposing copper As contact surfaces of posts and connectors are cleaned apply a thin coating of NO OX ID grease or approved equal to these surfaces only Starting at center of the cell row install connectors per wir ing diagram and cell arrangement drawing furnished with the battery On cells using stainless steel bolts washers and nuts make sure a washer is placed between the bolt head a...

Страница 8: ...5 ...

Страница 9: ...e diagonal corners of the cell These permit the taking of specific gravity readings at a point about one third from the top of the plates See Section 11 1 Refer to Figure 3 A flexible shipping cap and shipping plug is installed on each withdrawal tube The cap may be removed and dis carded after neutralizing or left in place as dust covers The red plug should be discarded Plastic Numerals See Page ...

Страница 10: ...48 36 55 2 50 32 44 8 2 Initial Charge Electrolyte Levels During the initial charge there will be an increase in the electrolyte levels and they may go above the high level mark See Section 3 2 This is due to gases that were lost during transportation or standing in storage being restored to the cells Do not remove any electrolyte even though levels may be above high level When battery is placed o...

Страница 11: ... voltage used Non uniformity of cells may result from low floating voltage due to improper adjustment of the charger or a panel volt meter which reads incorrect higher output voltage Also variations in cell temperatures greater than 5 F 2 78 C in the series string at a given time due to environmental con ditions or rack arrangement can cause low cells 10 1 Equalizing Frequency A Equalize when the ...

Страница 12: ...ecific gravity is used in determining a cell s state of charge It decreases as the cell discharges and increases as the cell is charged reaching its original value when the cell is fully charged Specific gravity is expressed to the third decimal place 1 215 and is measured by a hydrometer float enclosed in a glass barrel rubber bulb syringe Draw sufficient electrolyte into the barrels holding the ...

Страница 13: ...factory SECTION 12 12 0 Cell Voltage Variation The tabulation on the following page indicates the normal cell voltage variation that may exist with the battery on float and no greater than a 5 F 2 78 C variation in cell temperature NORMAL VOLTAGE RANGE Average Type Float Voltage Variation Lead Calcium Nominal 1 215 sp gr 2 17 to 2 25 V P C 0 05 V P C Nominal 1 250 sp gr 2 23 to 2 33 V P C 0 05 V P...

Страница 14: ...sistances of each cell to cell cell to terminal inter level and load connections Remake any connections that are more than 20 above installation base value Check integrity of the rack E Any time the battery is given an equalizing charge see Section 10 1 an additional set of individual cell readings should be taken after battery has been returned to nor mal float for one week These will serve as an...

Страница 15: ...lution 1 lb of bak ing soda per gallon of water DO NOT USE AMMONIA SODIUM HYDROXIDE OR ANY STRONG ALKALIES SECTION 19 19 0 Connections Battery terminal connections should be corrosion free and tight to provide satisfactory operation while supplying emer gency power and when on floating charging Visual moni toring of all connections should be made quarterly When corrosion is observed on any connect...

Страница 16: ...essitate reworking the connection Maintaining electrical integrity of connections is important as poor connection will result in reduced battery output and in extreme cases may cause melted cell posts circuit interrup tions or battery fires 19 2 Retorquing Connections Retorquing of connections should be performed annual ly See Section 9 14 and when connection resistances have increased to more tha...

Страница 17: ...t connector interfaces A better and preferred technique is to apply the 10 amperes DC to posts A and D such that equal current paths are provided Then the differences in readings across AB and CD will reflect connector interface problems in either of the two external intercell connections Both intercell connections should be reworked as described in Section 19 0 14 FIGURE 6 PARALLEL CONNECTOR HOOK...

Страница 18: ...15 GB 1000F A Division of Exide Technologies A Division of Exide Technologies A Division of Exide Technologies GNB Industrial Power ...

Страница 19: ...king strip They are easily removed by peeling back the plas tic strip Keep finger contact with adhesive backing on numeral to a minimum 5 Locate and place numeral on side of jar being careful that there is no conflict with electrolyte level lines or side rails of SEISMIC TYPE RACKS For clean appearance exercise care in numeral placement so that all the numerals are in the same relative position on...

Страница 20: ...opera tions in more than 80 countries in sales and service GNB Industrial Power is best positioned to satisfy your back up power needs locally as well as all over the world Based on over 100 years of technological innovation the Network Power group leads the industry with the most recognized global brands such as ABSOLYTE GNB FLOODED CLASSIC MARATHON RELAY GEL SONNENSCHEIN and SPRINTER They have c...

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