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hours.  For temperatures 40°F (4°C) to 54°F (12°C) use 

four times the number of hours.

10.3  Equalizing Individual Cells

When only a few cells in a battery require equalizing, and 

system voltage limitations do not permit raising the battery 

voltage up to a recommended equalizing voltage, a sepa-

rate voltage regulated charger may be used on the affected 

cells.
The charger must have complete AC line isolation and 

should be paralleled across the below normal cell.  Select 

the equalizing voltage values listed in Tables D for the 

type cell involved.  The hours of equalizing may have to 

be increased from listed values before stabilization of cell 

voltage  and  specific  gravity  is  achieved,  especially  where 

below normal condition has existed for a prolonged period.

10.4  Equalizing Charge—Electrolyte

 Levels

A battery which has electrolyte levels at the high level line 

while on a float and then placed on equalizing charge will 

result in a rise in electrolyte above the high level line.  This is 

a normal condition. DO NOT remove any electrolyte as the 

levels will return to their former condition when the battery 

is returned to normal float.  Removal of the electrolyte with 

subsequent restoration to proper electrolyte levels by water 

addition  could  result  in  variations  or  sub-normal  specific 

gravity values.

SECTION 11

11.0  Specific Gravity

In a lead-acid cell, the electrolyte is a dilute solution of water 

and sulfuric acid.  Specific gravity is a measure of the weight 

of acid in the electrolyte as compared to an equal volume of 

water.  Therefore, electrolyte with a specific gravity of 1.215 

means it is 1.215 times heavier than an equal volume of 

water which has a specific gravity of 1.000.

11.1  Hydrometer Readings

Specific  gravity  is  used  in  determining  a  cell’s  state  of 

charge.  It decreases as the cell discharges and increases 

as the cell is charged; reaching its original value when the 

cell is fully charged.  Specific gravity is expressed to the third 

decimal place (1.215) and is measured by a hydrometer 

float enclosed in a glass barrel/rubber bulb syringe.  Draw 

sufficient electrolyte into the barrels holding the syringe ver-

tical and with no hand pressure on bulb; so that float is freely 

floating without touching sides or top of syringe.

The gravity is read on the hydrometer scale at the flat sur-

face of the electrolyte.  (See Figure 5).

Clean the hydrometer glass barrel and float with soap and 

water as required for ease of reading and float accuracy.

When  recharging  a  lead-calcium  cell,  the  specific  gravity 

reading lags behind the ampere hour input due mainly to the 

very low end of charge currents. Mixing of the electrolyte is 

slow due to the small amount of gas generated; so the gravi-

ty readings do not reflect the actual state of charge.  A similar 

condition exists after water additions. Therefore, meaningful 

gravity readings can only be obtained at the top of the cell 

after an equalizing charge or after six weeks on float.

For this reason, most GNB lead-calcium cells have electro-

lyte withdrawal tubes to permit sampling of the electrolyte 

at a point one third down from the top of the plates.  A long 

rubber tip on the hydrometer is inserted into the tube to 

provide an average value of cell specific gravity and a more 

accurate indication on the state of the charge.

9

CAUTION!

WHEN INDIVIDUAL CHARGER IS REMOVED 

FROM CELL WHICH HAS BEEN EQUALIZED, 

A DROP IN VOLTAGE BELOW THE 

AVERAGE STRING VOLTAGE MAY OCCUR. 

THIS IS NORMAL, DUE TO THE EXCESS 

INTERNAL CELL GASES PRESENT.  AS 

THESE EXCESS GASES DISLODGE FROM 

INTERNAL CELL COMPONENTS, THE CELL 

VOLTAGE WILL RISE GRADUALLY, WHICH 

MAY TAKE FROM TWO TO FOUR WEEKS.

Figure 5

Содержание Flooded Classic series

Страница 1: ... INSTALLATION OPERATING INSTRUCTIONS SECTION 93 10 2016 07 A Division of Exide Technologies ...

Страница 2: ...YOUR GNB REPRESENTATIVE SALESPERSON TELEPHONE LOCATION GNB SERVICE ASSISTANCE 1 800 241 4895 ...

Страница 3: ... 10 3 Equalizing Individual Cells 9 10 4 Equalizing Charge Electrolyte Levels 9 SECTION 11 11 0 Specific Gravity 9 11 1 Hydrometer Readings 9 11 2 Correction for Temperature 10 11 3 Correction for Electrolyte Level 10 11 4 Specific Gravity Range 10 INDEX Page SECTION 12 12 0 Cell Voltage Variation 10 12 1 Cell Voltage Variation Damp Covers 10 12 2 Cell Voltage Temperature Correction 10 12 3 Correc...

Страница 4: ... installing cells Use a baking soda water solution 1 lb per gallon of water to prevent possible injury to personnel H Make sure that all battery connections are properly prepared and tightened to prevent possible injury to personnel or failure of system I Familiarize personnel with battery installation charging and maintenance procedures Restrict access to battery area permitting trained personnel...

Страница 5: ...me of the receipt it is recommended that it be stored indoors in a cool 60 F 15 6 C to 90 F 32 C clean dry location Do not top load pallets or possible cell damage may occur Storage or transport of flood ed lead acid batteries at temperatures exceeding 120 F 49 C can cause detimental effects on plastic components and battery state of health which may void warranty 4 2 Parts and Accessories Prior t...

Страница 6: ...n reduced life Therefore for longer life and ease of main tenance locations having cooler ambient temperatures are recommended The normal battery operating temperatures are between 60 F 16 C and 90 F 32 C 7 3 Temperature Variation The location of rack arrangement should result in no greater than 5 F 2 78 C variation in cell temperatures in a series string at any given time If a greater variation i...

Страница 7: ...be removed exposing copper As contact surfaces of posts and connectors are cleaned apply a thin coating of NO OX ID grease or approved equal to these surfaces only Starting at center of the cell row install connectors per wir ing diagram and cell arrangement drawing furnished with the battery On cells using stainless steel bolts washers and nuts make sure a washer is placed between the bolt head a...

Страница 8: ...5 ...

Страница 9: ...e diagonal corners of the cell These permit the taking of specific gravity readings at a point about one third from the top of the plates See Section 11 1 Refer to Figure 3 A flexible shipping cap and shipping plug is installed on each withdrawal tube The cap may be removed and dis carded after neutralizing or left in place as dust covers The red plug should be discarded Plastic Numerals See Page ...

Страница 10: ...48 36 55 2 50 32 44 8 2 Initial Charge Electrolyte Levels During the initial charge there will be an increase in the electrolyte levels and they may go above the high level mark See Section 3 2 This is due to gases that were lost during transportation or standing in storage being restored to the cells Do not remove any electrolyte even though levels may be above high level When battery is placed o...

Страница 11: ... voltage used Non uniformity of cells may result from low floating voltage due to improper adjustment of the charger or a panel volt meter which reads incorrect higher output voltage Also variations in cell temperatures greater than 5 F 2 78 C in the series string at a given time due to environmental con ditions or rack arrangement can cause low cells 10 1 Equalizing Frequency A Equalize when the ...

Страница 12: ...ecific gravity is used in determining a cell s state of charge It decreases as the cell discharges and increases as the cell is charged reaching its original value when the cell is fully charged Specific gravity is expressed to the third decimal place 1 215 and is measured by a hydrometer float enclosed in a glass barrel rubber bulb syringe Draw sufficient electrolyte into the barrels holding the ...

Страница 13: ...factory SECTION 12 12 0 Cell Voltage Variation The tabulation on the following page indicates the normal cell voltage variation that may exist with the battery on float and no greater than a 5 F 2 78 C variation in cell temperature NORMAL VOLTAGE RANGE Average Type Float Voltage Variation Lead Calcium Nominal 1 215 sp gr 2 17 to 2 25 V P C 0 05 V P C Nominal 1 250 sp gr 2 23 to 2 33 V P C 0 05 V P...

Страница 14: ...sistances of each cell to cell cell to terminal inter level and load connections Remake any connections that are more than 20 above installation base value Check integrity of the rack E Any time the battery is given an equalizing charge see Section 10 1 an additional set of individual cell readings should be taken after battery has been returned to nor mal float for one week These will serve as an...

Страница 15: ...lution 1 lb of bak ing soda per gallon of water DO NOT USE AMMONIA SODIUM HYDROXIDE OR ANY STRONG ALKALIES SECTION 19 19 0 Connections Battery terminal connections should be corrosion free and tight to provide satisfactory operation while supplying emer gency power and when on floating charging Visual moni toring of all connections should be made quarterly When corrosion is observed on any connect...

Страница 16: ...essitate reworking the connection Maintaining electrical integrity of connections is important as poor connection will result in reduced battery output and in extreme cases may cause melted cell posts circuit interrup tions or battery fires 19 2 Retorquing Connections Retorquing of connections should be performed annual ly See Section 9 14 and when connection resistances have increased to more tha...

Страница 17: ...t connector interfaces A better and preferred technique is to apply the 10 amperes DC to posts A and D such that equal current paths are provided Then the differences in readings across AB and CD will reflect connector interface problems in either of the two external intercell connections Both intercell connections should be reworked as described in Section 19 0 14 FIGURE 6 PARALLEL CONNECTOR HOOK...

Страница 18: ...15 GB 1000F A Division of Exide Technologies A Division of Exide Technologies A Division of Exide Technologies GNB Industrial Power ...

Страница 19: ...king strip They are easily removed by peeling back the plas tic strip Keep finger contact with adhesive backing on numeral to a minimum 5 Locate and place numeral on side of jar being careful that there is no conflict with electrolyte level lines or side rails of SEISMIC TYPE RACKS For clean appearance exercise care in numeral placement so that all the numerals are in the same relative position on...

Страница 20: ...opera tions in more than 80 countries in sales and service GNB Industrial Power is best positioned to satisfy your back up power needs locally as well as all over the world Based on over 100 years of technological innovation the Network Power group leads the industry with the most recognized global brands such as ABSOLYTE GNB FLOODED CLASSIC MARATHON RELAY GEL SONNENSCHEIN and SPRINTER They have c...

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