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D5290S-078 

- 5 A SIL 3 Relay Output Module 

G.M. International ISM0152-8 

0.2

0.1

V (V)

I (A)

10

20

30

40

50

100

200

300

0.3 0.5

1

2

3

Resistive

Load

4 5

250

 

 
 

Technical Data 

Characteristics 

Input: 

24 Vdc nom (21.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits 

 5 Vpp. 

The following monitoring circuits are mutually exclusive:

 

1) 

Line input monitoring (DIP-Switch selectable):

 to allow DCS/PLC line monitoring function (pulse test). 

2) 

Voltage monitoring (DIP-Switch selectable):

 

 21.6 Vdc for normal operation, 

 17 Vdc reflects a high impedance (

 10 mA consumption) to the control device. 

3) 

Short circuit fault detection 

(DIP-Switch selectable and only for Functional 

 

Safety applications with NE Relay condition):

 to allow DCS/PLC to detect short  

circuit fault of module. 

Current consumption @ 24 V:

 60 mA with relay energized, typical. 

Power dissipation:

 1.5 W with 24 V input voltage, relay energized, typical. 

Isolation (Test Voltage): 

Input / All Outputs: 2.5 KV; Out S_1 & Out P_1 / Out S_3 & Out P_2, Out S_2, Out S_4: 500 V;  

                                       Out S_3 & Out P_2 / Out S_2, Out S_4: 500 V; Out S_2 / Out S_4: 500 V. 

Output:

  2 voltage free SPDT (= NO c parallel of 2 NC contacts) relay contacts identified with outputs: Out S_1 & Out P_1 and Out S_3 & Out P_2; 

 

2 voltage free SPST (NO) relay contacts identified with: Out S_2 and Out S_4. 

Terminals 13-14 (Out S_1), 15-16 (Out S_2), 21-22 (Out S_4) and 23-24 (Out S_3) are: open when relay is de-energized, closed in energized relay condition. 
Terminals 17-18 (Out P_1) and 19-20 (Out P_2) are: closed when relay is de-energized, open in energized relay condition. 

Contact material: 

Ag Alloy (Cd free) or AgSnO

2

Contact rating: 

5 A 250 Vac 1250 VA, 5 A 250 Vdc 175 W (resistive load). 

Contact inrush current: 

8 A at 30 Vdc, 250 Vac. 

 

 

 

 

 

 

 

 

 

   

 

 

DC Load breaking capacity: 

 
 
Mechanical / Electrical life: 

10 * 10

6

 / 5 * 10

4

 operation, typical. 

Bounce time NO / NC contact: 

4 / 10 ms, typical. 

Frequency response: 

10 Hz maximum.

 

Compatibility: 

CE mark compliant, conforms to Directive: 
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS. 

Environmental conditions: 

Operating:

 temperature limits - 40 to + 60 °C, relative humidity 95 %, up to 55 °C. 

Storage:

 temperature limits - 45 to + 80 °C. 

Safety Description: 

ATEX:

 II 3G Ex nA nC IIC T4 Gc 

IECEx / INMETRO / NEPSI:

 Ex nA nC IIC T4 Gc 

FM: 

NI / I / 2 / ABCD / T4, I / 2 / AEx nA nC / IIC / T4   

FMC: 

NI / I / 2 / ABCD / T4, I / 2 / Ex nA nC / IIC / T4  

EAC-EX: 

2ExnAnCIICT4 X. 

UKR TR n. 898:

 2ExnAnCIICT4 X. 

non-sparking electrical equipment. -40 °C 

 Ta 

 60 °C. 

Approvals: 

BVS 10 ATEX E 114 conforms to EN60079-0, EN60079-15, 
IECEx BVS 10.0072 X conforms to IEC60079-0, IEC60079-15. 
INMETRO DNV 13.0109 X conforms to ABNT NBR IEC60079-0, ABNT NBR IEC60079-15.  
UL & C-UL E477485 conforms to ANSI/UL508 
FM 3046304 and FMC 3046304C conforms to Class 3600, 3611, 3810,  
ANSI/ISA-60079-0, ANSI/ISA-60079-15, C22.2 No.142, C22.2 No.213, C22.2 No. 60079-0, C22.2 No. 60079-15. 
C-IT.ME92.B.00206 conforms to GOST 30852.0, 30852.14. 
C

Ц

 16.0036 X conforms to 

ДСТУ

 7113, 

ДСТУ

 I

ЕС

 60079-15. 

GYJ14.1406X conforms to GB3836.1, GB3836.8. 
TUV Certificate No. C-IS-224248-01, SIL 2 / SIL 3 conforms to IEC61508:2010 Ed. 2. 
TÜV Certificate No. C-IS-236198-09, SIL 3  Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety. 
DNV No.A-13625 and KR No. MIL20769-EL002 Certificates for maritime applications. 

Mounting:

 

T35 DIN-Rail according to EN50022 or on customized Termination Board. 

Weight:

 about 145 g. 

Connection:

 by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm

2

Location:

 installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4 or Class I, Zone 2, Group IIC, T4. 

Protection class:

 IP 20. 

Dimensions: 

Width 22.5 mm, Depth 123 mm, Height 120 mm. 

General Description: 

The D5290S-078 is a relay module suitable for the switching of safety related circuits, up to SIL 3 level according to IEC 61508:2010 Ed. 2  for  high risk industries. 
It provides isolation between input channel and output contacts. 
Three mutually exclusive (by DIP-Switch programming) monitoring circuits are provided: 
1) line input monitoring, to allow DCS/PLC line monitoring function: when enabled, the module permits a wide compatibility towards different DCS/PLC. Driving line pulse 
  testing, executed by DCS/PLC, is permitted by a dedicated internal circuit, to prevent relay and LED flickering. 
2) low voltage input monitoring: when enabled, the module reflects a high impedance  state to the control unit when the driving voltage is below the specified threshold. 
3) short circuit fault detection (only for Functional Safety applications with NE Relay condition): when enabled, it allows DCS/PLC to detect short circuit fault of module. 
See the following pages for Functional Safety applications with related SIL value. 
Mounting on standard DIN-Rail or on customized Termination Boards, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2 or Class I, Zone 2. 

 

Functional Safety Management Certification: 

G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3. 

FSM

SIL 3

Содержание D5290S-078

Страница 1: ...IL 3 Relay Output Module G M International ISM0152 8 5 A SIL 3 Relay Output Module for NE or ND Loads with NE or ND Relay condition DIN Rail and Termination Board Model D5290S 078 D5290S 078 INSTRUCTI...

Страница 2: ...14 conforms to EN60079 0 EN60079 15 IECEx BVS 10 0072 X conforms to IEC60079 0 IEC60079 15 INMETRO DNV 13 0109 X conforms to ABNT NBR IEC60079 0 ABNT NBR IEC60079 15 UL C UL E477485 conforms to ANSI U...

Страница 3: ...tion n 6 Systematic capability SIL 3 Installation in Zone 2 Division 2 5 A SIL 3 SIL 2 contacts for NE or ND loads with NE or ND Relay condition 8 A inrush current at 30 Vdc 250 Vac Line input monitor...

Страница 4: ...tor 22 21 19 20 23 24 Out S_1 NO contact 13 14 Out P_1 NC contact 17 18 16 15 Out S_2 NO contact Out S_4 NO contact Out P_2 NC contact Out S_3 NO contact To prevent relay contacts from damaging connec...

Страница 5: ...operation of relay module is energized with NE Normally Energized loads In case of alarm or request from process the relay module is de energized safe state de energizing loads The failure behaviour o...

Страница 6: ...ication the normal state operation of relay module is energized with NE Normally Energized loads In case of alarm or request from process the relay module is de energized safe state de energizing load...

Страница 7: ...nd mode as a Type A module having Hardware Fault Tolerance HFT 0 In the 3rd Functional Safety application the normal state operation of relay module is energized with NE Normally Energized loads In ca...

Страница 8: ...energized with ND Normally De energized loads In case of alarm or request from process the relay module is de energized safe state energizing loads The failure behaviour of all relay modules here cons...

Страница 9: ...ribed by the following definitions fail Safe State it is defined as the output load being energized fail Safe this failure causes the system to go to the defined fail safe state without a process dema...

Страница 10: ...s a Type A module having Hardware Fault Tolerance HFT 0 In the 6th Functional Safety application the normal state operation of relay module is de energized with ND loads In case of alarm or request fr...

Страница 11: ...5 the short circuit of each single relay coil and to verify the ohmic continuity of the contacts as described in the following procedure 1 Do not supply the input channel terminals 1 2 or 3 4 of modul...

Страница 12: ...i e IP54 to IP65 or NEMA type 12 13 consistent with the effective operating environment of the specific installation Units must be protected against dirt dust extreme mechanical e g vibration impact a...

Страница 13: ...g ON 1 line input monitoring 2 low voltage input monitoring 3 short circuit fault detection 4 T proof relay testing DIP switch configurations 1 2 3 4 5 6 7 8 ON OFF OFF OFF OFF OFF OFF ON ON 1 2 3 4 5...

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