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221764B

10  Fault  Finding - Electrical

Diagram 10.2

ELECTRICAL FAULT FINDING

1526

START
Isolate electricity supply at the external isolator. Remove the mains inlet connector and cover to expose 
supply cable connections. Reconnect inlet connector, restore power. Is there 220 to 240V between 'L' and 'N'?

Isolate electricity supply to the unit at the 
external isolator. Remove the control box cover. 
Check continuity of red cable between terminal 
'L' in the inlet connector and Thermostat terminal 'C'.
Is there continuity?

Check that all remote time or temperature
controls are calling for duty. 

Turn boiler thermostat to maximum. Connect 
ohmmeter across thermostat terminals 'NC' and 'C'. 
Is there continuity? 

Faulty cable, renew.

Faulty thermostat, renew   

Faulty cable, renew.

Faulty cable, renew.

Turn boiler thermostat OFF. 
Is continuity interrupted?

Connect ohmmeter and check the continuity 
of brown cable between terminal 'L' on gas 
valve plug and terminal 'NC' at thermostat.
Is there continuity?

Connect ohmmeter between terminal 'N' in
inlet connector and gas valve plug terminal 'N'. 
Is there continuity? 

Disconnect ohmmeter and reconnect gas valve plug. 
Restore power to unit. Does burner light?

Boiler in order. Isolate electricity supply and 
refit mains inlet connector cover.

Carry out preliminary electrical system checks to make sure that the electricity supply is available at the boiler. 
Check that any remote time or temperature controls are calling for duty. Make sure that the system is filled, 
the gas supply is available and the pilot is lit.

NO

NO

NO

NO

NO

NO

Faulty gas valve, renew.

NO

YES

YES

YES

YES

YES

YES

YES

FUNCTIONAL FLOW WIRING

Diagram 10.1

4708

BLUE

N

N

L

VIEW OF
PLUG
WHEN
REMOVED

E

BROWN

BLACK

THERMOSTAT

N/C

C

GAS VALVE

CONTROL SOLENOID

L

10.1 Electrical

IMPORTANT, the preliminary electrical system checks as
contained in the British Gas Multimeter Instruction book or
similar publication, are the first checks to be carried out during
a fault-finding procedure.                 On completion of the service
fault-finding task which has required the breaking and remaking
of electrical connections then checks, earth continuity, polarity
and resistance to earth must be repeated.

Refer to functional flow diagram 10.1 electrical fault finding
chart, diagram 10.2 and wiring diagram 9.5.

Содержание Hideaway 100B

Страница 1: ...the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Balanced Flue Boiler...

Страница 2: ...certifiedby Notified body 0086 The CE mark on this appliance shows compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to appliances burning gaseous f...

Страница 3: ...obtain service please call your installer or Heatcall Glow worm s own service organisation using the telephone number given on the front panel Please be advised that the Benchmark logbook should be co...

Страница 4: ...To Turn the Boiler Off For short periods turn the boiler thermostat control knob B anticlockwise to O The pilot will stay alight To relight the main burner turn thermostat control knob B clockwise to...

Страница 5: ...millimetres except as noted The Seasonal Efficiency Domestic Boilers UK SEDBUK is 73 0 ThevalueisusedintheUKGovernment sStandardAssessment Procedure SAP for energy rating of dwellings The test data f...

Страница 6: ...ast 0 75mm2 24 0 20mm to BS6500 Table 16 must be used for all connections within the boiler casing 1 8 Boiler Location This boiler is not suitable for outside installation The boiler may be installed...

Страница 7: ...be connected to a cistern supply with a minimum head of 1 metre 3ft and a maximum of 27 metres 90ft and having an open vent in the system The boiler must not be connected to a sealed water system 2 2...

Страница 8: ...plasticguttering or within 450mm 18in of painted eaves or gutter an aluminium shield 1 5 metres 5ft long should be fitted to the underside and immediately beneath the guttering The air inlet products...

Страница 9: ...accordance with the Compartment Air Vent Table Boththehighlevelandthelowlevelairventsmustcommunicate with the same room or must both be on the same wall to outside air Before fixing the boiler make s...

Страница 10: ...loose items pack see diagram 4 5 4 6 Pump Within Boiler Casing If the pump is to be fitted inside the boiler casing see diagram 6 2 ensure that a heat shield kit is obtained and fitted Kit No 425839...

Страница 11: ...tioned with the balanced flue duct sticking out into the prepared hole in the wall and pipework connected make good to the inside of the wall face around the boiler flue assembly 4 8 Balanced Flue Ter...

Страница 12: ...ent grille is supplied with the boiler and can be fitted at the rear of the left or right hand side casing The grille is fitted on the opposite side to any pipework connections If required fit the gri...

Страница 13: ...AX MIN MID MAX SIDE CASING L H MAX MID MIN MIN BOILER PLINTH FRONT CASING BRACKET MID No 8 SCREW 4 UPPER CASING BRACKET LOCATING LUG AND SLOTS 0886 5 3 Top Casing The top casing can be fitted in four...

Страница 14: ...the cable does not touch any hot surfaces 6 2 Pump Cable Connection Heat resistant cable as above must be used if the pump is to be fitted inside the casing SupportthecableinasimilarmannertoControlBo...

Страница 15: ...alight repeat the lighting procedure only now keep the control knob pushed for a little longer If the gas control knob A is turned to a safety lock prevents it being turned on again until 3 minutes ha...

Страница 16: ...ration screw Relight the main burner and check for gas soundness with a suitable leak detection fluid 7 4 Completion and User Information Instruct and demonstrate the efficient and safe operation of t...

Страница 17: ...e and burners to be withdrawn forwards Remove graphite coated nut to release baffle tray and remove from combustion chamber taking care not or damage the insulation material in the sides of the chambe...

Страница 18: ...Section 8 1 Disconnect the gas valve plug thermocouple nut and pilot tube connections at the gas valve see diagram 9 1 Support the valve and remove the four right hand flange screws to disconnect the...

Страница 19: ...Thermostat Follow the relevant instructions in Section 8 1 Remove the mains inlet connector by pulling downwards see diagram 8 1 Remove the retaining split pin from the phial pocket then withdraw the...

Страница 20: ...ntrol box and unhooking at the bottom see diagram 9 4 Pull the ignition lead off piezo unit see diagram 9 4 When refitting control box make sure the thermostat capillary is positioned so that it passe...

Страница 21: ...N in inlet connector and gas valve plug terminal N Is there continuity Disconnect ohmmeter and reconnect gas valve plug Restore power to unit Does burner light Boiler in order Isolate electricity sup...

Страница 22: ...re the OPEN CIRCUIT voltage Is voltage greater than 15mV Faulty thermocouple Replace Note the open circuit reading then measure the CLOSED CIRCUIT voltage Note this voltage Referring to the diagnosis...

Страница 23: ...ACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermocouple and Boiler Overheat Cut...

Страница 24: ...British Gas also quote the GC number of the part and appliance 9014 3 5 8 9 10 4 7 6 12 1 2 11 Diagram 11 1 Key No Part No Description GC No 1 203377 Gas control valve 394 151 2 205748 Injector 2 3 2...

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