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Step 1: Installing the Elevator, Rudder/Steering & Throttle Servos

❑

Kwik Bond 5 Minute Epoxy

❑

# 1 Phillips Head Screwdriver

❑

Excel Modeling Knife

❑

Electric Drill

❑

1/16" Drill Bit

❑

Ernst Airplane Stand

YOU'LL NEED THE FOLLOWING PARTS FROM THE KIT:

❑

(1) Plywood Center-Flap Servo Tray

SECTION 13: SERVO INSTALLATION

YOU'LL NEED THE FOLLOWING TOOLS AND SUPPLIES:

❑

Pencil

❑

Paper Towels

❑

Rubbing Alcohol

❑

NHP Epoxy Mixing Sticks

❑

NHP Epoxy Mixing Cups

❑

Install the throttle, elevator and rudder/steering servos

into the servo tray, making sure that the servo output shafts
are orientated as shown.

☞

To make it easier to install the servo mounting screws,

first drill 1/16" pilot holes through the servo tray.

Step 2: Installing the Aileron Servos

❑

Cut away and remove the covering material from over the center-flap servo mounting hole in the top of the

right

wing

half. The center of the hole is located 5" in front of the center-flap hinge line and 3/4" out from the centerline of the wing.

☞

The center-flap servo mounting hole also serves as the exit hole for both aileron extension leads.

❑

Plug one 12" servo extension onto each of your aileron

servo leads.

❑

To prevent the servo leads from pulling apart during

assembly, or worse, during flight, secure the plugs together
using a short piece of heat-shrink tubing.

☞

If you don't want to use heat-shrink tubing, wrapping the

plugs with masking tape works well, too.

❑

Install the rubber grommets and brass collets onto your elevator, rudder/steering and throttle servos, making sure to

install the collets with the flanges toward the bottom of the servo.

❑

Install the rubber grommets and brass collets onto your two aileron servos, making sure to install the collets with the

flanges toward the bottom of the servo.

Содержание Kwik Fly II ARF

Страница 1: ...All contents copyright 2003 Global Hobby Distributors Version V1 0 February 2003 Kit Product Number 125822 INSTRUCTIONS FOR FINAL ASSEMBLY Specifications Wing Span 66 5 Inches Wing Area 830 Square In...

Страница 2: ...e help with assembly and during your first flights Your local hobby shop has information about flying clubs in your area whose membership includes qualified instructors If there is no hobby shop in yo...

Страница 3: ...ase contact us at the address below Global Services 18480 Bandilier Circle Fountain Valley CA 92708 Phone 714 963 0329 Fax 714 964 6236 E mail service globalhobby net INTRODUCTION Thank you for purcha...

Страница 4: ...h a minimum of 40 ounces of torque will work well on the flight control surfaces and a standard bushing servo will be good for use on the throttle and the center flap Do I Need To Use the Center Flap...

Страница 5: ...ARF We suggest having these items on hand before beginning assembly SECTION 3 KIT CONTENTS We have organized the parts as they come out of the box for easier identification during assembly Before you...

Страница 6: ...on Control Horn w Backplate small 2 2mm x 20mm Machine Screws 1 5 7 8 Threaded Pushrod Wire 1 Nylon Clevis 1 Nylon 90 Snap Keeper 4 C A Style Hinges MISCELLANEOUS FUSELAGE PARTS 1 Prepainted Molded Fi...

Страница 7: ...After the iron has reached temperature lightly apply the iron to the wrinkled section of the covering Move the iron slowly over the wrinkled section until the covering tightens and the wrinkles disapp...

Страница 8: ...hem aside for now Using a modeling knife cut away and remove the excess covering material that overlaps onto the root ribs of each wing panel leaving about 1 16 overlapped so it does not pull away IMP...

Страница 9: ...g After the epoxy has set up test fit both wing panels together again to double check that they still fit together properly Check the leading and trailing edges too It s important that they be even wi...

Страница 10: ...e the covering material from over the top and bottom of the two predrilled holes in the trailing edge of the wing The holes are located 3 4 in front of the trailing edge and 1 1 4 out from the centerl...

Страница 11: ...op When satisfied with the alignment hold only the trailing edge of the stabilizer in position using a T Pin IMPORTANT The front of the stabilizer should be able to pivot from side to side and the bac...

Страница 12: ...ing itself Cutting down into the balsa structure could weaken the stabilizer and cause it to fail during flight Mix and apply a generous amount of 30 minute epoxy to ONLY the top and bottom gluing sur...

Страница 13: ...dorsal fin too Push the stabilizer down into place and realign it double checking all of your measurements once more before the epoxy sets up Quickly remove the excess epoxy and use pieces of masking...

Страница 14: ...cure Step 2 Hinging the Center Flap Elevator Halves Rudder Hinge the center flap elevator halves and rudder using the same techniques as hinging the ailerons The center flap is hinged using four hing...

Страница 15: ...ws onto the wing IMPORTANT Make sure the nylon straps are centered over the landing gear wire when you mark the positions of the mounting screw holes This will ensure the screws won t miss being insta...

Страница 16: ...in the front of the wire With the steering arm positioned parallel to the axle install and tighten the set screw Slide one nylon spacer up against the bottom of the steering arm Insert the Z Bend in...

Страница 17: ...stalling the Nose Gear Wheel Slide one nylon spacer onto the axle followed by the wheel Secure the wheel into place using one wheel collar and set screw IMPORTANT Before completely tightening the set...

Страница 18: ...thrust line Measure and draw a vertical line 5 8 to the left of the vertical thrust line IMPORTANT Do not measure from the centerline Measure from the vertical thrust line Temporarily glue the two en...

Страница 19: ...Installing the Engine Slide the spinner backplate onto your engine and secure it into place using your engine s prop washer and nut Set the engine onto the engine mounting beams Using a ruler measure...

Страница 20: ...e the small diameter metal plate over the tubes at the rear of the stopper Using a ruler measure the distance that the two aluminum tubes protrude from the front of the stopper assembly This distance...

Страница 21: ...he fuel tubing through the predrilled hole in the firewall and slide the fuel tank into position making sure that the stopper assembly lines up with and is pushed into the predrilled hole in the firew...

Страница 22: ...leron Servos Cut away and remove the covering material from over the center flap servo mounting hole in the top of the right wing half The center of the hole is located 5 in front of the center flap h...

Страница 23: ...g a modeling knife cut away and remove the covering material from over the precut aileron servo mounting holes in the wing One hole is located in each half of the wing 16 1 2 out from the centerline o...

Страница 24: ...s installed later you will have to make a bend in the pushrod wire Step 2 Installing the Adjustable Servo Connector Enlarge the third hole out from the center of the servo arm using a 5 64 drill bit I...

Страница 25: ...securely to the servo Kwik Bond Thin C A 1 Phillips Head Screwdriver Adjustable Wrench Wire Cutters Needle Nose Pliers Excel Modeling Knife YOU LL NEED THE FOLLOWING PARTS FROM THE KIT 2 23 3 4 Nylon...

Страница 26: ...a couple of drops of thin C A to the ends of the tubes The C A will wick into the tubes securing the wires firmly in place Do not omit this procedure Using a modeling knife cut away and remove the co...

Страница 27: ...the hinge line Mark the positions of the control horn mounting screws then remove the control horn and set it aside Drill the holes through the elevator for the mounting screws using a 5 64 diameter d...

Страница 28: ...wires into the tube until 1 2 of threaded wire extends past the ends of the tube Apply a couple of drops of thin C A to the ends of the tube The C A will wick into the tube securing the wires firmly i...

Страница 29: ...trol Horn Clevis Use a couple of pieces of masking tape to hold the rudder centered Position the nylon control horn onto the left side of the rudder aligning the centerline of the control horn with th...

Страница 30: ...arge 4 point servo horn Enlarge the fourth hole out from the center of the servo arm using a 5 64 diameter drill bit Install the 90 bend in one 3 1 8 long pushrod wire into the hole that you just enla...

Страница 31: ...llips Head Screwdriver Needle Nose Pliers Excel Modeling Knife Electric Drill YOU LL NEED THE FOLLOWING PARTS FROM THE KIT 1 Nylon Control Horn w Backplate small 2 2mm x 20mm Machine Screws 1 5 7 8 Th...

Страница 32: ...nter flap is aligned properly after mounting the wing to the fuselage With the wing mounted to the fuselage the top of the center flap should be firmly up against the wing saddle If it s not remove th...

Страница 33: ...Flat Washers 1 Decal Set 1 Adhesive Striping Tape YOU LL NEED THE FOLLOWING TOOLS AND SUPPLIES Ernst Airplane Stand Rotary Tool w Cutting Disc Sanding Drum Ruler Pencil 220 Grit Sandpaper w Sanding Bl...

Страница 34: ...ould be 1 2 up from the bottom and the other hole should be 1 2 down from the top Remove the cowling and enlarge only the holes in the cowling using a 1 8 drill bit Enlarging the holes will prevent th...

Страница 35: ...and carefully apply a thin bead of Pacer Formula 560 Canopy Glue around the edges of the canopy Set the canopy back into place and realign it Use pieces of masking tape to hold the edges of the canop...

Страница 36: ...farther back as you become familiar with the flying characteristics of the airplane It is not recommended that the C G be located any farther back than 4 3 4 Always balance the airplane with the fuel...

Страница 37: ...lerons 3 8 Up 3 8 Down Elevator 3 8 Up 3 8 Down Rudder 1 Right 1 Left When measuring the control throws measure from the widest point of the control surfaces VERY IMPORTANT After you are finished adju...

Страница 38: ...erly balance the propeller A propeller that is out of balance will cause excessive vibration which could lead to engine and or airframe failure and it will reduce engine efficiency and power The follo...

Страница 39: ...mooth and docile and exhibits a solid feel With the control throws set to the Test Flying settings the airplane will fly crisply with good control authority but not so much as to get you into trouble...

Страница 40: ...enter of gravity is correct If B Add nose weight If C Remove nose weight or add tail weight Yaw Into the wind perform inside loops using only elevator Repeat test performing outside loops from an inve...

Страница 41: ...41 Need help or have any questions Call us at 1 714 963 0329 or send us an e mail at service globalhobby net...

Страница 42: ...42 Visit our website at http www globalhobby com or for Customer Service at http globalservices globalhobby com...

Страница 43: ...Service Department to resolve the problem Yes No 7 Was any of the assembly difficult for you If yes please explain Yes No ____________________________________ ____________________________________ ____...

Страница 44: ...m Fold along dotted line Fold along dotted line Global Hobby Distributors Attn Global Services 18480 Bandilier Circle Fountain Valley CA 92728 8610 Post Office will not deliver without proper postage...

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