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Page 17

Annual Service

No annual servicing of the PulsaCoil BP is 
necessary.

However, if required, the operation of the 
controls and a hot water performance test can 
be carried out to prove the appliance is working 
satisfactorily and within its specifi cation.

If it is decided to carry out the above tests the 
water level in the top cistern should also be 
checked and if necessary topped up.

Changing Components

Free of charge replacements for any faulty  
components are available from Gledhill during 
the in-warranty period on return of the faulty 
part (normally 12 months).

After this, spares can be obtained direct from 
Gledhill using the ‘Speed Spares’ service, or 
through any of the larger plumbers merchants/
specialist heating spares suppliers.

Help and advice is also available from the 
Technical Helpline on 01253 474584. Please 
note this is a premium rate line and will be 
charged accordingly.

However, all components are readily accessible 
and can be changed quickly and easily by the 
installer using common plumbing/electrical 
practice.

However all maintenance work on the 
PulsaCoil BP appliance must be carried out by 
a competent trades person.

Important Do’s and Don’ts

1. 

DO

 check the incoming mains water pressure. The preferred range of mains 

pressure is 2 -3 bar.

2. 

DO

 check the fl ow rate of the incoming cold water main is adequate to meet the 

maximum hot and cold water simultaneous demands.

3. 

DO

 check that all connections are in accordance with the labelling on the thermal 

store.

4. 

DO NOT

 switch on the immersion heaters until you have checked that the 

appliance is full of water ie there is water in the top up cistern.

5. 

DO

 check the water level is correctly set in the top up cistern when cold and (if 

fi tted) that there is no discharge from the overfl ow when the appliance is up to 
temperature.

6. 

DO

 check that the immersion heater thermostats are set at approx 75°C (factory 

set).

7. 

DO

 insulate any exposed hot water pipework in the PulsaCoil BP cupboard and 

appliance.

8.  If the ballvalve in the F & E cistern is permanently connected to the mains cold 

water supply 

DO 

plumb the overfl ow/warning pipe in a 20mm internal diameter 

pipe and ensure it discharges in a conspicuous external position.  Use a material 
which is suitable for use with heating F & E cisterns in accordance with BS 5449 
(such as copper).

9. 

DO

 ensure that the functioning and control of the system is explained to the 

occupant.

10.

 DON’T

 place any clothing or other combustible materials against or on top of this 

appliance.

 

These instructions should be placed along with the component manufacturers 
instructions in the pocket provided on the top of the appliance. The appliance 
should be left with the front panel fi tted and screwed in position.

SERVICING

SERVICING

Содержание PulsaCoil PCBP 120

Страница 1: ... Servicing Instructions Models covered in this manual PulsaCoil PCBP 120 PulsaCoil PCBP 150 PulsaCoil PCBP 180 PulsaCoil PCBP 220 PulsaCoil BP Hot water cylinder utilising off peak electric with an optional solar version ...

Страница 2: ...ill product and we hope you get satisfactory service from Gledhill If not please let us know Benchmarkplacesresponsibilitiesonbothmanufacturersandinstallers Thepurposeisto ensure that customers are provided with the correct equipment for their needs that it is installed commissionedandservicedinaccordancewiththemanufacturersinstructions by competent persons and that it meets the requirements of th...

Страница 3: ...artofthedomesticwaterinstallations The PulsaCoil BP is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the applian...

Страница 4: ...00ppm provision should be made to treat the feed water to water heaters and the hot water circuit of combination boilers to reduce the rate of accumulation of lime scale To comply with this requirement the hardness of the mains water should be checked bytheinstallerandifnecessarytheoptionalfactoryfittedin linescaleinhibitorshould be specified at the time of order for hardness levels between 200 an...

Страница 5: ...roximately 52 C at the bath flow rate of 18 litres min recommended by BS 6700 The temperature is user adjustable Technical Specification Description PCBP 120 PCBP 150 PCBP 180 PCBP 220 Appliance height mm 1131 1332 1533 1734 Appliance width mm 560 560 560 560 Appliance depth mm 605 605 605 605 Appliance weight empty kg 54 63 69 78 Approx weight full kg 172 205 234 268 Total volume nominal litres 1...

Страница 6: ...pupcistern not shown Note Both immersion heaters are low watts density type with incaloy 825 sheaths and are specially manufactured to suit Thermal Stores It is recommended that any replacements should be obtained from Gledhill Building Products Optional Extra Equipment In line scale inhibitor for mains water services with hardness levels between 200 and 300ppm mg l fitted but ready for wiring by ...

Страница 7: ...D Width E Depth F PCBP 120 1881 600 620 PCBP 150 2082 600 620 PCBP 180 2283 600 620 PCBP 220 2484 600 620 Note The Appliance dimensions above do not allow for the100mm high installation base The following table of minimum cupboard dimensions only allow the minimum space requiredfortheappliance includingthetopup cistern Any extra space required for shelving etc in the case of airing cupboards etc m...

Страница 8: ...ified If a warning overflow pipe is NOT provided the F E Cistern should be filled from a temporary hose connection incorporating a double check valve This can be from a temporary hose connection supplied from a cold water tap or a permanent cold branch provided adjacent to theTop up Cistern The temporary connection must be removed once the appliance is filled Note All dimensions are shown in mm an...

Страница 9: ...ptionalpolyphosphate type inhibitor should be specified at the time of order However this will need to be fitted by the installer at a suitable point in the cold water supply to the appliance The hot water flow rate from the PulsaCoil BP is directly related to the adequacy of the cold water supply to the dwelling This must be capable of providing for those services which could be required to be su...

Страница 10: ...o the use of BS EN Standard copper pipework and fittings Taps Shower Fittings Aerated taps are recommended to prevent splashing Any type of shower mixing valve can be used as long as both the hot and cold supplies are mains fed However all mains pressure systems are subject to dynamicchangesparticularlywhenotherhotandcoldtaps showersareopened and closed which will cause changes in the water temper...

Страница 11: ...ost facility is reduced if a better off peak tariff can be agreed with the electrical supply company see Model Selection Guide on page 5 The typical wiring arrangement is shown in figure 1 7 An economy 7 controller eg Horstman Electronic 7 is used for a manual boost and automatic off peak heating of hot water If a factory fitted scale inhibitor has been specified thenitshouldbewiredtoapermanent su...

Страница 12: ... its design temperature Cupboardtemperatureswillnormallybeslightlyhigherthaninaconventionalsystem and the design of the cupboard and door will need to take this into account No ventilation is normally required to the cupboard The separate Top up cistern will need to be located on top of the appliance or at high level in the cupboard housing the PulsaCoil BP The dimensions and clearances are provid...

Страница 13: ... for slings lifting beams etc Beforeinstallationthesiterequirementsshould be checked and confirmed as acceptable The plastic cover and protective wrapping shouldberemovedfromtheapplianceand the installation base provided placed in position Theappliancecanthenbeliftedintopositionin the cupboard on top of the base and the front panelremovedbyunscrewingthe2screwsand liftingthedoorupandout readyforcon...

Страница 14: ...open vent B 15mm Cold feed expansion C 22mm Incoming mains cold water D 22mm Domestic hot water E Drain tap connection Note The safety open vent and cold feed expansion must be connected to the top up cistern using the pipework assembly provided Do not alter or connect any pressure relief device to the vent pipe of this water heater All factory made joints should be checked after installation in c...

Страница 15: ...as supplied should be used to connect to the top up cistern and pipework site run by the installler to connect this to the appliance Obviously any pipework in the roof space and the feed and expansion cistern will need to be adequately insulated to protect against frost damage Combined feed and open pipe arrangements must not be used No valves should be fitted in the safety open vent which must be...

Страница 16: ...abel if it is a manual fill model If the optional level gauge has been provided the level will be shown by the red float Ifaballvalveisprovided turndowntheservicingvalveoncethesystemisfinally filled to the point where the warning overflow pipe will cope with the discharge arising from a ballvalve failure If an overflow is not provided ensure the temporary filling hose is isolated and removed from ...

Страница 17: ...3 bar 2 DO check the flow rate of the incoming cold water main is adequate to meet the maximum hot and cold water simultaneous demands 3 DO check that all connections are in accordance with the labelling on the thermal store 4 DO NOT switch on the immersion heaters until you have checked that the appliance is full of water ie there is water in the top up cistern 5 DO check the water level is corre...

Страница 18: ...with dual control safety thermostat XB482 2 Bottom immersion heater Incalloy 825 immersion heater with dual control safety thermostat XB482 3 Brawa mix thermostatic hot water blending valve XC007 4 Scale inhibitor PCB XB142 5 11 Safety Rod Stat XB114 4 3 1 2 SERVICING SHORT PARTS LIST ...

Страница 19: ...Stourbridge West Midlands DY8 1PA TELEPHONE 01384 442611 FAX 01384 442612 Water Savings Water Related Costs Can Be Reduced By Good Plumbing Practice TAPS MIXERS SHOWERS Unregulated 25 30 l m Regulated 10 12 l m Over 20 l m 5 6 or 8 l m 2 tap half open Fitted with regulator Unregulated 4 Fixing Options For Taps Mixers 1 MK Range Combined Regulators Aerator forscrewingontoTaps Mixerswithinternal ore...

Страница 20: ...Page 20 APPENDIX APPENDIX B ...

Страница 21: ...two persons to have a purposely designed hold at the top of the appliance to ensure easy lifting at the top of the product e Taking the lead for team lifts As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessment Make sure you...

Страница 22: ...Page 22 NOTES ...

Страница 23: ...Page 23 NOTES ...

Страница 24: ...on chloride sulphate Max 300 mg l in total 9 2 5 Whereappropriatetheunithasbeenregularlymaintainedasdetailedintheinstallationandserviceinstructions 9 2 6 Defects caused by corrosion or scale deposits are not covered by any Guarantee 9 2 7 Where we agree to rectify any defect we reserve the right to undertake the work on our own premises 9 2 8 We will not accept any labour charges associated with r...

Страница 25: ... i the Purchaser shall hold the goods in a fiduciary capacity for us and shall store the same separately from any other goods in the Purchaser s possession and in a manner which enables them to be identified as our goods ii the Purchaser shall immediately return the goods to us should our authorised representative so request All the necessary incidents associated with a fiduciary relationship shal...

Страница 26: ...Other Is the cylinder solar or other renewable compatible Yes No What is the hot water temperature at the nearest outlet C All appropriate pipes have been insulated up to 1 metre or the point where they become concealed Yes UNVENTED SYSTEMS ONLY KHUH LV WKH SUHVVXUH UHGXFLQJ YDOYH VLWXDWHG LI WWHG What is the pressure reducing valve setting bar DV D FRPELQHG WHPSHUDWXUH DQG SUHVVXUH UHOLHI YDOYH D...

Страница 27: ...ame Telephone No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments...

Страница 28: ...mer support with a range of services including Low cost annual repair and maintenance contracts direct from Gledhill Annual servicing and safety checks Expert response to out of warranty breakdowns at fixed charges Please call 08445 679898 or visit www gledhill net for further details Only the best is acceptable FM 02057 To protect our environment we use copper a totally recyclable metal which nev...

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